FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-2
4
Rear brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 6-20, 6-21
Clutch • Check operation.
• Lubricate cable if necessary.
• Check lever free play.
• Adjust if necessary.
6-18
Throttle g rip • Make sure that operation is smooth.
• Check throttle grip free play.
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca-
ble and grip housing. 6-15, 6-25
Control ca bles • Make sure that operation is smooth.
• Lubricate if necessary. 6-25
Drive chain • Check chain slack.
• Adjust if necessary.
• Check chain condition.
• Lubricate if necessary.
6-23, 6-24
Wheels an d tires •Check for damage.
• Check tire condition and tread depth.
• Check air pressure.
• Correct if necessary.
6-16, 6-18
Brake an d shift pe dals • Make sure that operation is smooth.
• Lubricate pedal pivoting points if necessary. 6-26
Brake an d clutch levers • Make sure that operation is smooth.
• Lubricate lever pivoting points if necessary.
6-26
Si destan d • Make sure that operation is smooth.
• Lubricate pivot if necessary.
6-27
ITEM
CHECKS PAGE
U1WSE2E0.book Page 2 Tuesday, October 7, 2014 9:17 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
6
EAU1770K
General maintenance and lu brication chartNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1 *Air filter element • Replace. √
2 Air filter check hose • Clean. √√√√√
3Clutch • Check operation.
•Adjust. √√√√√
4 *Front brake • Check operation, fluid level and
vehicle for fluid leakage. √√√√√√
• Replace brake pads. Whenever worn to the limit
5 *Rear brake • Check operation, fluid level and
vehicle for fluid leakage. √√√√√√
• Replace brake pads. Whenever worn to the limit
6 *Brake hoses • Check for cracks or damage.
• Check for correct routing and
clamping. √√√√√
• Replace. Every 4 years
7 *Brake flui d • Replace. Every 2 years
8 *Wheels • Check runout and for damage. √√√√
9 *Tires • Check tread depth and for dam-
age.
• Replace if necessary.
• Check air pressure.
• Correct if necessary. √√√√√
10 *Wheel bearin gs • Check bearings for looseness or
damage. √√√√
U1WSE2E0.book Page 4 Tuesday, October 7, 2014 9:17 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-16
6
EAU62290
TiresTires are the only contact between the
vehicle and the road. Safety in all con-
ditions of riding depends on a relatively
small area of road contact. Therefore, it
is essential to maintain the tires in good
condition at all times and replace them
at the appropriate time with the speci-
fied tires.
Tire air pressure
The tire air pressure should be
checked and, if necessary, adjusted
before each ride.
WARNING
EWA10504
Operation of this vehicle with im-
proper tire pressure may cause se-
vere injury or death from loss of
control. The tire air pressure must be
checked and a djuste d on col d
tires (i.e., when the temperature
of the tires equals the am bient
temperature).
The tire air pressure must be
a d juste d in accor dance with the
ri din g speed and with the total wei
ght of ri der, passen ger, car-
g o, an d accessories approve d
for this mo del.
WARNING
EWA10512
Never overloa d your vehicle. Opera-
tion of an overloa ded vehicle coul d
cause an acci dent.
Tire inspection
The tires must be checked before each
ride. If the center tread depth reaches
the specified limit, if the tire has a nail
or glass fragments in it, or if the side-
wall is cracked, have a Yamaha dealer
replace the tire immediately.TIPThe tire tread depth limits may differ
from country to country. Always com-
ply with the local regulations.
Tire air pressure (measure d on col d
tires): Front:225 kPa (2.25 kgf/cm², 33 psi)
Rear: 250 kPa (2.50 kgf/cm², 36 psi)
Hi gh-spee d ri din g:
Front: 225 kPa (2.25 kgf/cm², 33 psi)
Rear:
250 kPa (2.50 kgf/cm², 36 psi)
Maximum loa d*:
MT07 176 kg (388 lb)
MT07A 173 kg (381 lb)
* Total weight of rider, passenger, car- go and accessories
1. Tire sidewall
2. Tire tread depthMinimum tire trea d d epth (front an d
rear): 1.6 mm (0.06 in)
U1WSE2E0.book Page 16 Tuesday, October 7, 2014 9:17 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-17
6
WARNING
EWA10472
Have a Yamaha d ealer replace
excessively worn tires. Besid es
b ein g ille gal, operatin g the vehi-
cle with excessively worn tires
d ecreases ri din g sta bility an d
can lead to loss of control.
The replacement of all wheel
and b rake-relate d parts, inclu d-
in g the tires, shoul d b e left to a
Yamaha dealer, who has the
necessary professional knowl-
e dge an d experience to do so.
Ride at mo derate spee ds after
chan gin g a tire since the tire
surface must first be “ broken
in” for it to develop its optimal
characteristics.
Tire information
This model is equipped with tubeless
tires and rubber tire air valves.
Tires age, even if they have not been
used or have only been used occasion-
ally. Cracking of the tread and sidewall
rubber, sometimes accompanied by
carcass deformation, is an evidence of
ageing. Old and aged tires shall be
checked by tire specialists to ascertain
their suitability for further use.
WARNING
EWA10482
The front an d rear tires shoul d
b e of the same make an d d e-
si gn, otherwise the han dlin g characteristics of the motorcy-
cle may b
e different, which
coul d lea d to an acci dent.
Always make sure that the valve
caps are securely installe d to
prevent air pressure leaka ge.
Use only the tire valves an d
valve cores liste d below to
avoi d tire deflation durin g a
hi gh-spee d ri de.
After extensive tests, only the tires list-
ed below have been approved for this
model by Yamaha.
1. Tire air valve
2. Tire air valve core
3. Tire air valve cap with seal
Front tire:
Size: 120/70 ZR17M/C (58W)
Manufacturer/model: MICHELIN/PILOT ROAD 3
BRIDGESTONE/BT023F F
Rear tire: Size: 180/55 ZR17M/C (73W)
Manufacturer/model: MICHELIN/PILOT ROAD 3A
BRIDGESTONE/BT023R M
FRONT and REAR:
Tire air valve: TR412
Valve core: #9100 (original)
U1WSE2E0.book Page 17 Tuesday, October 7, 2014 9:17 AM
MOTORCYCLE CARE AND STORAGE
7-4
72. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
3. Perform the following steps to protect the cylinders, piston rings,
etc. from corrosion.a. Remove the spark plug caps and spark plugs.
b. Pour a teaspoonful of engine oil into each spark plug bore.
c. Install the spark plug caps onto the spark plugs, and then
place the spark plugs on the
cylinder head so that the elec-
trodes are grounded. (This will
limit sparking during the next
step.)
d. Turn the engine over several times with the starter. (This will
coat the cylinder walls with oil.)
WARNING! To prevent d am-
a g e or injury from sparkin g,
make sure to groun d the
spark plu g electro des while
turnin g the en gine over.
[EWA10952]
e. Remove the spark plug caps
from the spark plugs, and then
install the spark plugs and the
spark plug caps.
4. Lubricate all control cables and the pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.
5. Check and, if necessary, correct the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
6. Cover the muffler outlet with a plastic bag to prevent moisture
from entering it.
7. Remove the battery and fully charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place [less
than 0 °C (30 °F) or more than 30
°C (90 °F)]. For more information
on storing the battery, see page
6-30.
TIPMake any necessary repairs before
storing the motorcycle.
U1WSE2E0.book Page 4 Tuesday, October 7, 2014 9:17 AM
SPECIFICATIONS
8-2
8
Gear ratio:1st:
2.846 (37/13)
2nd: 2.125 (34/16)
3rd: 1.632 (31/19)
4th:
1.300 (26/20)
5th: 1.091 (24/22)
6th: 0.964 (27/28)Chassis:Frame type:Diamond
Caster angle: 24.80 °
Trail:
90 mm (3.5 in)Front tire:Type:Tubeless
Size:
120/70 ZR17M/C (58W)
Manufacturer/model: MICHELIN/PILOT ROAD 3
Manufacturer/model: BRIDGESTONE/BT023F FRear tire:Type:Tubeless
Size: 180/55 ZR17M/C (73W) Manufacturer/model:
MICHELIN/PILOT ROAD 3A
Manufacturer/model: BRIDGESTONE/BT023R M
Loa din g:Maximum load:
MT07 176 kg (388 lb)
MT07A 173 kg (381 lb)
(Total weight of rider, passenger, cargo
and accessories)Tire air pressure (measure d on col d
tires):Loading condition:
MT07 0–176 kg (0–388 lb)
MT07A 0–173 kg (0–381 lb)
Front: 225 kPa (2.25 kgf/cm², 33 psi)
Rear: 250 kPa (2.50 kgf/cm², 36 psi)
High-speed riding:
Front: 225 kPa (2.25 kgf/cm², 33 psi)
Rear:
250 kPa (2.50 kgf/cm², 36 psi)Front wheel:Wheel type:Cast wheel
Rim size:
17M/C x MT3.50Rear wheel:Wheel type:Cast wheel
Rim size:
17M/C x MT5.50
Front brake:Type:
Dual disc brake
Operation:
Right hand operation
Specified brake fluid: DOT 4Rear brake:Type:
Single disc brake
Operation: Right foot operation
Specified brake fluid: DOT 4Front suspension:Type:Telescopic fork
Spring/shock absorber type: Coil spring/oil damper
Wheel travel:
130 mm (5.1 in)Rear suspension:Type:Swingarm (link suspension)
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel: 130 mm (5.1 in)Electrical system:Ignition system:
TCI
Charging system: AC magneto
U1WSE2E0.book Page 2 Tuesday, October 7, 2014 9:17 AM
10-1
10
INDEXAABS (for ABS models) ........................... 3-15
ABS warning light (for ABS models) ....... 3-5
Air filter element and check hose, replacing and cleaning ....................... 6-14
Auxiliary DC connector ......................... 3-27
Auxiliary light bulb, replacing ................ 6-34BBattery .................................................. 6-30
Brake and clutch levers, checking and lubricating .................... 6-26
Brake and shift pedals,
checking and lubricating .................... 6-26
Brake fluid, changing ............................ 6-22
Brake fluid level, checking .................... 6-21
Brake lever ............................................ 3-14
Brake lever free play, checking............. 6-19
Brake light switches.............................. 6-20
Brake pedal........................................... 3-15CCables, checking and lubricating ......... 6-25
Care ........................................................ 7-1
Catalytic converter ................................ 3-18
Clutch lever ........................................... 3-14
Clutch lever free play, adjusting ........... 6-18
Coolant ................................................. 6-11
Coolant temperature warning light ......... 3-4DDimmer switch ...................................... 3-13
Drive chain, cleaning and lubricating .... 6-24
Drive chain slack................................... 6-23EEngine break-in....................................... 5-4
Engine oil and oil filter cartridge ............. 6-9 Engine serial number .............................. 9-1
Engine trouble warning light ................... 3-4
FFront and rear brake pads, checking ... 6-20
Front fork, checking ............................. 6-28
Fuel ....................................................... 3-17
Fuel consumption, tips for reducing ...... 5-4
Fuel tank breather hose and overflow
hose ................................................... 3-18
Fuel tank cap ........................................ 3-16
Fuses, replacing ................................... 6-31HHandlebar switches .............................. 3-13
Hazard switch....................................... 3-13
Headlight bulb, replacing ..................... 6-33
Helmet holding cable ........................... 3-20
High beam indicator light ....................... 3-4
Horn switch .......................................... 3-13IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ............... 3-25
Immobilizer system ................................ 3-1
Immobilizer system indicator light .......... 3-5
Indicator lights and warning lights ......... 3-3LLicense plate light bulb, replacing........ 6-36
Luggage strap holders ......................... 3-23MMain switch/steering lock....................... 3-2
Maintenance and lubrication, periodic ... 6-4
Maintenance, emission control system.................................................. 6-3
Matte color, caution ............................... 7-1
Model label ............................................. 9-1 Multi-function meter unit .........................3-6
NNeutral indicator light ..............................3-4OOil pressure warning light .......................3-4PParking ....................................................5-5
Part locations ..........................................2-1
Pass switch ...........................................3-13RRear suspension, lubricating ................6-27SSafety information ...................................1-1
Seats .....................................................3-19
Shifting ....................................................5-2
Shift pedal .............................................3-14
Shock absorber assembly, adjusting ....3-22
Sidestand ..............................................3-24
Sidestand, checking and lubricating.....6-27
Spark plugs, checking ............................6-8
Specifications .........................................8-1
Start/Engine stop switch .......................3-13
Starting the engine ..................................5-1
Steering, checking ................................6-29
Storage ...................................................7-3
Storage compartment ...........................3-22
Supporting the motorcycle ...................6-37
Swingarm pivots, lubricating ................6-28TTail/brake light ......................................6-35
Throttle grip and cable,
checking and lubricating ....................6-25
Throttle grip free play, checking ...........6-15
Tires ......................................................6-16
U1WSE2E0.book Page 1 Tuesday, October 7, 2014 9:17 AM