TABLE OF CONTENTS SAFETY INFORMATION.................. 1-1
Further safe-riding points................. 1-5
DESCRIPTION ................................... 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instrument s................. 2-3
INSTRUMENT AND CONTROL
FUNCTIONS ....................................... 3-1
Main switch/steering lock................. 3-1
Keyhole cover .................................. 3-2
Indicator lights and warning lights ... 3-2
Tachometer ..................................... 3-3
Fuel gauge....................................... 3-4
Multi-function display ....................... 3-4
Handlebar switches ......................... 3-6
Front brake lever ............................. 3-7
Rear brake lever .............................. 3-7
Fuel tank cap ................................... 3-8
Fuel.................................................. 3-8
Fuel tank breather hose and overflow hose ............................................. 3-9
Catalytic converter ......................... 3-10
Seat ............................................... 3-10
Passenger footrest ........................ 3-11
Helmet holder ................................ 3-11
Storage compartments .................. 3-12
Shock absorber assembly ............. 3-13
Luggage hook ................................ 3-14
Sidestand....................................... 3-14 Ignition circuit cut-
off system ......... 3-15
FOR YOUR SAFETY – PRE-OPERATION
CHECKS ............................................ 4-1
OPERATION AND IMPORTANT RIDING
POINTS .............................................. 5-1
Starting the engine .......................... 5-1
Starting off ....................................... 5-2
Acceleration and deceleration ......... 5-2
Braking ............................................ 5-3
Tips for reducing fuel consumption ................................ 5-3
Engine break-in ............................... 5-3
Parking ............................................ 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner’s tool kit................................ 6-2
Periodic maintenance chart for the
emission control system .............. 6-4
General maintenance and lubrication chart ............................................. 6-5
Removing and installing panels ...... 6-8
Checking the spark plug.................. 6-9
Engine oil and oil strainer .............. 6-10
Final transmission oil..................... 6-12
Coolant .......................................... 6-13
Air filter and V-belt case air filter elements .................................... 6-15 Checking the engine idling
speed............ ............................ .. 6-16
Checking the throttle grip free play ............................................. 6-17
Valve clearance ............................. 6-17
Tires ............................................... 6-17
Cast wheels ................................... 6-19
Checking the front and rear brake
lever free play ............................. 6-20
Checking the front and rear brake pads............................................ 6-20
Checking the brake fluid level ........ 6-21
Changing the brake fluid ............... 6-22
Checking and lubricating the cables ......................................... 6-22
Checking and lubricating the throttle grip and cable ............................. 6-22
Lubricating the front and rear brake levers .......................................... 6-23
Checking and lubricating the
centerstand and sidestand ......... 6-23
Checking the front fork................... 6-24
Checking the steering .................... 6-25
Checking the wheel bearings......... 6-25
Battery ........................................... 6-25
Replacing the fuses ....................... 6-27
Replacing the headlight bulb ......... 6-28
Tail/brake light ............................... 6-28
Front turn signal light ..................... 6-28
Replacing a rear turn signal light bulb............................................. 6-29
DESCRIPTION
2-2
12
3
4
5
6
7
8
9
EAU10421
Right view
9
67
2
4
1
38 5
10
1. License plate light (page 6-30)
2. Tail/brake light (page 6-28)
3. Muffler (page 3-10)
4. Rear storage compartment (page 3-12)
5. Shock absorber assembly (page 3-13)
6. Oil filler cap (page 6-10)
7. Seat (page 3-10)
8. Helmet holder (page 3-11) 9. Spark plug (page 6-9)
10.Coolant reservoir (page 6-13)
INSTRUMENT AND CONTROL FUNCTIONS
3-13
1
23
4
5
6
7
8
9
Since the storage compartment
accumulates heat when ex-
posed to the sun and/or the en-
gine heat, do not store anything
susceptible to heat, consum-
ables or flammable items inside
it.
To avoid humidity from spread-
ing through the storage com-
partment, wrap wet articles in a
plastic bag before storing them
in the compartment.
Since the storage compartment
may get wet while the scooter is
being washed, wrap any articles
stored in the compartment in a
plastic bag.
Do not keep anything valuable
or breakable in the storage com-partment.
TIPDo not leave your scooter unattendedwith the seat open.
EAU46023
Shock absorber assembly
WARNING
EWA10222
This shock absorber assembly con-
tains highly pressurized nitrogen
gas. Read and understand the fol-
lowing information before handling
the shock absorber assembly.
Do not tamper with or attempt to
open the cylinder assembly.
Do not subject the shock ab-
sorber assembly to an open
flame or other high heat source.
This may cause the unit to ex-
plode due to excessive gas
pressure.
Do not deform or damage thecylinder in any way. Cylinder
damage will result in poor
damping performance.
Do not dispose of a damaged or
worn-out shock absorber as-
sembly yourself. Take the shock
absorber assembly to a Yamahadealer for any service.
1. Shock absorber assembly
1
PERIODIC MAINTENANCE AND ADJUSTMENT
6-6
2
3
4
567
8
9
12 * Steering bearings Check bearing play and steering
for roughness. √√√√√
Lubricate with lithium-soap-based grease. Every 50000 km (30000 mi)
13 * Chassis fasteners Make sure that all nuts, bolts and
screws are properly tightened. √√√√√
14 Front brake lever
pivot shaft Lubricate with silicone grease.
√√√√√
15 Rear brake lever
pivot shaft Lubricate with silicone grease.
√√√√√
16 Sidestand,
centerstand Check operation.
Lubricate with lithium-soap-based
grease. √√√√√
17 * Sidestand switch Check operation. √√√√√√
18 * Front fork Check operation and for oil
leakage. √√√√
19 * Shock absorber
assembly Check operation and shock
absorber for oil leakage. √√√√
20 Engine oil Change. (See pages 3-5 and
6-10.) √When the oil change indicator flas
hes (after the initial 1000 km
[600 mi] and every 3000 km (1800 mi) thereafter)
Check oil level and vehicle for oil leakage. √
Every 3000 km (1800 mi)
21 Engine oil strainer Clean. √Every 3000 km (1800 mi)
22 * Cooling system Check coolant level and vehicle
for coolant leakage. √√√√√
Change coolant. Every 3 years
23 Final transmission
oil Check vehicle for oil leakage.
√√ √
Change. √√√
24 * V-belt Replace. Every 20000 km (12500 mi)
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 6000 km
(3500 mi) 12000 km
(7000 mi) 18000 km
(10500 mi) 24000 km
(14000 mi)
PERIODIC MAINTENANCE AND ADJUSTMENT
6-29
1
2
3
4
56
7
8
9
EAUT4190
Replacing a rear turn signal
light bulb1. Remove the turn signal light lensby removing the screws.
2. Remove the socket (together with the turn signal light bulb) by turning
it counterclockwise. 3. Remove the burnt-out bulb by
pushing it in and turning it counter-
clockwise.
4. Insert a new bulb into the socket by aligning the tabs on the bulb
base with the slots in the socket, push the bulb in, and then turn it
clockwise.
5. Install the socket (together with the bulb) into the lens by turning it
clockwise.
6. Install the lens by installing the screws. NOTICE: Do not over-
tighten the screws, otherwise
the lens may break.
[ECA10682]
1. Turn signal light lens
1
1. Turn signal light bulb socket
1. Turn signal light bulb
11
SCOOTER CARE AND STORAGE
7-3
2
3
4
5
678
9
After cleaning
1. Dry the scooter with a chamois or an absorbing cloth.
2. Use a chrome polish to shine chrome, aluminum and stain-
less-steel parts, including the ex-
haust system. (Even the thermally
induced discoloring of stain-
less-steel exhaust systems can be
removed through polishing.)
3. To prevent corrosion, it is recom- mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
4. Use spray oil as a universal clean- er to remove any remaining dirt.
5. Touch up minor paint damage caused by stones, etc.
6. Wax all painted surfaces.
7. Let the scooter dry completely be- fore storing or covering it.
WARNING
EWA10943
Contaminants on the brakes or tires
can cause loss of control.
Make sure that there is no oil or
wax on the brakes or tires. If
necessary, clean the brake discs and brake linings with a
regular brake disc cleaner or ac-
etone, and wash the tires with
warm water and a mild deter-
gent.
Before operating the scooter
test its braking performanceand cornering behavior.
NOTICE
ECA10801
Apply spray oil and wax spar-
ingly and make sure to wipe off
any excess.
Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.
Avoid using abrasive polishing
compounds as they will wearaway the paint.
TIP
Consult a Yamaha dealer for ad-
vice on what products to use.
Washing, rainy weather or humid
climates can cause the headlight
lens to fog. Turning the headlight
on for a short period of time will
help remove the moisture from the
lens.
SPECIFICATIONS
8-2
1
2
3
4
5
6
78
9
Trail:82 mm (3.2 in)Front tire:Type:Tubeless
Size: 120 / 70 - 13 M/C 53P
Manufacturer/model:
KENDA / K703FRear tire:Type:Tubeless
Size:
130 / 70 - 13 M/C 57P
Manufacturer/model: KENDA / K703Loading:Maximum load:
160 kg (353 lb)
* (Total weight of rider, passenger, cargo and accessories)Tire air pressure (measured on cold
tires):Loading condition:90 kg (198 lb)
Front:
200 kPa (2.00 kgf/cm
2, 29 psi)
Rear:
200 kPa (2.00 kgf/cm2, 29 psi)
Loading condition: 90 kg - maximum load
Front:
200 kPa (2.00 kgf/cm2, 29 psi) Rear:
225 kPa (2.25 kgf/cm
2, 33 psi)
Front wheel:Wheel type:Cast wheel
Rim size: J 13 × MT3.00Rear wheel:Wheel type:Cast wheel
Rim size: J 13 × MT3.5Front brake:Type:Single disc brake
Operation: Right hand operation
Specified brake fluid:
DOT 4Rear brake:Type:Single disc brake
Operation:
Left hand operation
Specified brake fluid: DOT 4Front suspension:Type:
Telescopic fork
Spring/shock absorber type: Coil spring/oil damper
Wheel travel: 79 mm (3.1 in)
Rear suspension:Type: Swingarm
Spring/shock absorber type: Coil spring/oil damper
Wheel travel: 93 mm (3.7 in)Electrical system:Ignition system:TCI
Charging system: AC magnetoBattery:Model:GT7B-4
Voltage, capacity: 12 V, 6.5 AhHeadlight:Bulb type:Halogen bulbBulb voltage, wattage × quantity:Headlight:
12 V, 60.0 W/55.0 W × 1
Tail/brake light: LED
Front turn signal light: 12 V, 10.0 W × 2
Rear turn signal light:
12 V, 10.0 W × 2
Auxiliary light: LED
License plate light: 12 V, 5.0 W × 1
INDEXAAcceleration and deceleration....................5-2
Air filter and V-belt case air filter
elements ................................................6-15
Auxiliary light ............................................6-30BBattery......................................................6-25
Brake fluid, changing ...............................6-22
Brake fluid level, checking .......................6-21
Brake lever, front........................................3-7
Brake lever, rear ........................................3-7
Brake levers, lubricating...........................6-23
Braking .......................................................5-3CCables, checking and lubricating .............6-22
Care ...........................................................7-1
Catalytic converter ...................................3-10
Centerstand and sidestand, checking and
lubricating ..............................................6-23
Coolant.....................................................6-13
Coolant temperature warning light .............3-3DDimmer switch ...........................................3-7EEngine break-in ..........................................5-3
Engine idling speed, checking .................6-16
Engine oil .................................................6-10
Engine serial number .................................9-1
Engine trouble warning light.......................3-3FFinal transmission oil ...............................6-12
Front and rear brak e lever free play,
checking ................................................6-20
Front and rear brake pads, checking .......6-20 Front fork, checking ................................. 6-24
Front turn signal light ............................... 6-28
Fuel............................................................ 3-8
Fuel consumption, tips
for reducing........... 5-3
Fuel gauge................................................. 3-4
Fuel tank breather hose and overflow hose ........................................................ 3-9
Fuel tank cap ............................................. 3-8
Fuses, replacing ...................................... 6-27
HHandlebar switches ................................... 3-6
Headlight bulb, replacing ......................... 6-28
Helmet holder .......................................... 3-11
High beam indicator light ........................... 3-2
Horn switch ................................................ 3-7IIdentification numbers ............................... 9-1
Ignition circuit cut-off system ................... 3-15
Indicator lights and warning lights ............. 3-2KKeyhole cover ............................................ 3-2LLicense plate light bulb, replacing ........... 6-30
Luggage hook .......................................... 3-14MMain switch/steering lock........................... 3-1
Maintenance and lubrication, periodic ....... 6-5
Maintenance, emission control system...... 6-4
Matte color, caution ................................... 7-1
Model label ................................................ 9-1
Multi-function display ................................. 3-4PPanels, removing and installing ................. 6-8
Parking ...................................................... 5-4 Part locations ............................................ 2-1
Passenger footrest .................................. 3-11
Pass switch ............................................... 3-7
SSafe-riding points ...................................... 1-5
Safety information ..................................... 1-1
Seat ......................................................... 3-10
Shock absorber assembly ....................... 3-13
Sidestand ................................................ 3-14
Spark plug, checking ................................. 6-9
Specifications ............................................ 8-1
Starting off ................................................. 5-2
Starting the engine .................................... 5-1
Start switch................................................ 3-7
Steering, checking................................... 6-25
Storage...................................................... 7-4
Storage compartments ............................ 3-12TTachometer ............................................... 3-3
Tail/brake light ......................................... 6-28
Throttle grip and cable, checking and
lubricating ............................................. 6-22
Throttle grip free play, checking .............. 6-17
Tires ........................................................ 6-17
Tool kit....................................................... 6-2
Troubleshooting ...................................... 6-30
Troubleshooting charts............................ 6-32
Turn signal indicator lights ........................ 3-2
Turn signal light bulb (rear), replacing..... 6-29
Turn signal switch ..................................... 3-7VValve clearance....................................... 6-17
Vehicle identification number .................... 9-1