
Checking the wheel hub bearings............. 8-54
Checking the stabilizer bushes ................. 8-54
Lubricating the rear knuckle pivots ........... 8-54
Lubricating the steering shaft ................... 8-55
Battery....................................................... 8-55
Replacing a fuse ....................................... 8-59
Replacing a headlight bulb ....................... 8-61
Adjusting a headlight beam ...................... 8-62
Replacing the tail/brake light bulb ............ 8-63
Removing a wheel ..................................... 8-64
Installing a wheel....................................... 8-64
Troubleshooting ........................................ 8-65
Troubleshooting charts ............................. 8-66
CLEANING AND STORAGE ........................... 9-1 Cleaning ...................................................... 9-1
Storage........................................................ 9-2
SPECIFICATIONS ........................................ 10-1
CONSUMER INFORMATION ....................... 11-1 Identification numbers .............................. 11-1
INDEX ........................................................... 12-1
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8
EBU27444Replacing a headlight bulbIf a headlight bulb burns out, replace it as follows.1. Remove the cover at the rear of the headlight by pulling it off.
2. Remove the headlight bulb cover. 3. Disconnect the headlight coupler.1. Cover at the rear of the headlight
1. Headlight bulb cover
1. Headlight coupler
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8
4. Unhook the headlight bulb holder, and then
remove the burnt-out bulb.
5. Place a new headlight bulb into position, and then secure it with the bulb holder. NOTICE:
Do not touch the glass part of the head-
light bulb to keep it free from oil, otherwise
the transparency of the glass, the luminos-
ity of the bulb, and the bulb life will be ad-
versely affected. Thoroughly clean off any
dirt and fingerprints on the headlight bulb
using a cloth moistened with alcohol or
thinner.
[ECB00652]
6. Connect the headlight coupler.
7. Install the headlight bulb cover. NOTICE:
Make sure the headlight bulb cover is se-
curely fitted and seated properly.
[ECB01081]
8. Install the cover at the rear of the headlight.
9. Adjust the headlight beam if necessary.EBU25552Adjusting a headlight beamNOTICEECB00691It is advisable to have a Yamaha dealer make
this adjustment.
1. Headlight bulb holder
2. Headlight bulb
1. Do not touch the glass part of the bulb.
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8To raise a headlight beam, turn the headlight
beam adjusting screw in direction (a).
To lower a headlight beam, turn the adjusting
screw in direction (b).
EBU25643Replacing the tail/brake light bulbIf the tail/brake light bulb burns out, replace it as
follows.
1. Remove panel H. (See page 8-10.)
2. Remove the tail/brake light bulb holder (to- gether with the bulb) by turning it counter-
clockwise. 3. Remove the burnt-out bulb by pushing it in
and turning it counterclockwise.1. Headlight beam adjusting screw
1. Tail/brake light bulb holder
1. Tail/brake light bulb
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8
4. Insert a new bulb into the bulb holder, push it
in, and then turn it clockwise until it stops.
5. Install the bulb holder (together with the bulb) by turning it clockwise.
6. Install the panel.
EBU25652Removing a wheel1. Place the ATV on a level surface.
2. Loosen the wheel nuts.
3. Elevate the ATV and place a suitable stand under the frame.
4. Remove the nuts from the wheel.
5. Remove the wheel.
EBU25702Installing a wheel1. Place the ATV on a level surface.
2. Install the wheel and the nuts.TIP The arrow mark on the tire must point to-
ward the rotating direction of the wheel.
Tapered nuts are used for both the front and
rear wheels. Install the nuts with their tapered
side towards the wheel.
1. Wheel nut
1. Arrow mark
1
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10
Minimum:Front:
32.0 kPa (0.320 kgf/cm², 4.6 psi)
Rear: 27.0 kPa (0.270 kgf/cm², 4.0 psi)Front wheel:Wheel type:
Panel wheel
Rim size: 12 x 6.0ATRear wheel:Wheel type:
Panel wheel
Rim size: 12 x 7.5ATFront brake:Type:
Disc brake
Operation: Right hand operation
Specified brake fluid: DOT 4Rear brake:Type:Disc brake
Operation: Left hand and right foot operation
Specified brake fluid:
DOT 4
Front suspension:Type:Double wishbone
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel: 193 mm (7.6 in)Rear suspension:Type:
Double wishbone
Spring/shock absorber type: Coil spring/oil damper
Wheel travel: 232 mm (9.1 in)Electrical system:Ignition system:TCI
Charging system: AC magnetoBattery:Model:YTX20L-BS
Voltage, capacity: 12 V, 18.0 AhHeadlight:Bulb type:Halogen bulbBulb voltage, wattage × quantity:Headlight:
12 V, 35.0/35.0 W × 2
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12
INDEX
AAccessories and loading ................................................ 6-6
Accessories, auxiliary jack ........................................... 4-23
Air filter element, cleaning ............................................ 8-39
Axle boots .................................................................... 8-51BBattery .......................................................................... 8-55
Brake fluid, changing ...................................................8-48
Brake fluid level, checking ........................................... 8-47
Brake lever, front .......................................................... 4-14
Brake levers, checking and lubricating ........................ 8-52
Brake pads, checking the front and rear ..................... 8-46
Brake pedal and rear brake lever ................................. 4-14
Brake pedal, checking and lubricating ........................ 8-53
Brake pedal free play, adjusting .................................. 8-49
Brakes .......................................................................... 8-45
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................. 8-52
Carrier, front ................................................................. 4-21
Carrier, rear .................................................................. 4-21
Chassis fasteners ........................................................... 5-7
Cleaning ......................................................................... 9-1
Coolant ................................................................. 5-3, 8-31
Coolant temperature warning light ................................. 4-3DDifferential gear oil ............................................... 5-3, 8-29
Drive select lever .......................................................... 4-15
Drive select lever and driving in reverse ........................ 6-2Drive select lever safety system cable, adjusting ........ 8-45
EEngine break-in .............................................................. 6-4
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge .................................. 8-22
Engine stop switch ......................................................... 4-8
Engine trouble warning light .......................................... 4-3
EPS warning light ........................................................... 4-3FFinal gear oil ......................................................... 5-3, 8-26
Four-wheel-drive/differential gear lock indicator ........... 4-4
Front and rear brake lever free play, checking ............ 8-48
Fuel ...................................................................... 4-16, 5-3
Fuel tank cap ............................................................... 4-15
Fuses, replacing ........................................................... 8-59HHandlebar switches ....................................................... 4-7
Headlight beam, adjusting ........................................... 8-62
Headlight bulb, replacing ............................................. 8-61
High-range indicator light .............................................. 4-2
Horn switch .................................................................... 4-8IIdentification numbers ................................................. 11-1
Indicator lights and warning lights ................................. 4-2
Instruments, lights and switches ................................... 5-7LLabel locations ............................................................... 1-1
Light switch .................................................................... 4-8
Low-range indicator light ............................................... 4-2
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12
MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................ 8-5
Maintenance chart, emission control system ................ 8-3
Model label .................................................................. 11-1
Multi-function display .................................................... 4-5NNeutral indicator light ..................................................... 4-2OOn-Command differential gear lock switch ................. 4-10
On-Command four-wheel-drive switch ......................... 4-9
Override switch .............................................................. 4-8
Owner’s manual and tool kit .......................................... 8-2PPanels, removing and installing ................................... 8-10
Park indicator light ......................................................... 4-2
Parking ........................................................................... 6-5
Parking on a slope ......................................................... 6-5
Part locations ................................................................. 3-1RRadiator grills, removing .............................................. 8-19
Rear knuckle pivots, lubricating .................................. 8-54
Reverse indicator light ................................................... 4-2
Riding your ATV ............................................................. 7-1SSafety information .......................................................... 2-1
Seat .............................................................................. 4-18
Shock absorber assemblies, adjusting the front and rear ............................................................................ 4-21
Spark arrester, cleaning ............................................... 8-42
Spark plug, checking ................................................... 8-20 Specifications .............................................................. 10-1
Speed limiter ................................................................ 4-13
Stabilizer bushes, checking ..........
............................... 8-54
Starting the engine ........................................................ 6-1
Start switch .................................................................... 4-8
Steering shaft, lubricating ............................................ 8-55
Storage .......................................................................... 9-2
Storage compartments ................................................ 4-18
TTail/brake light bulb, replacing .................................... 8-63
Throttle lever ......................................................... 4-13, 5-4
Throttle lever free play, adjusting ................................ 8-44
Tires ............................................................................... 5-4
Troubleshooting ........................................................... 8-65
Troubleshooting charts ................................................ 8-66VValve clearance ............................................................ 8-45
V-belt case drain plug .................................................. 8-44
Vehicle identification number ...................................... 11-1WWheel hub bearings, checking .................................... 8-54
Wheel, installing ........................................................... 8-64
Wheel, removing .......................................................... 8-64
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