Page 10 of 172

Checking the wheel hub bearings............. 8-54
Checking the stabilizer bushes ................. 8-54
Lubricating the rear knuckle pivots ........... 8-54
Lubricating the steering shaft ................... 8-55
Battery....................................................... 8-55
Replacing a fuse ....................................... 8-59
Replacing a headlight bulb ....................... 8-61
Adjusting a headlight beam ...................... 8-62
Replacing the tail/brake light bulb ............ 8-63
Removing a wheel ..................................... 8-64
Installing a wheel....................................... 8-64
Troubleshooting ........................................ 8-65
Troubleshooting charts ............................. 8-66
CLEANING AND STORAGE ........................... 9-1 Cleaning ...................................................... 9-1
Storage........................................................ 9-2
SPECIFICATIONS ........................................ 10-1
CONSUMER INFORMATION ....................... 11-1 Identification numbers .............................. 11-1
INDEX ........................................................... 12-1
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3-1
3
EBU17681
DESCRIPTION
EBU17691Left view
EBU17701Right view
1. Radiator cap
2. Battery
3. Fuses
4. Air filter case
5. Spark arrester
6. Engine oil dipstick
7. Oil filter cartridge
8. Coolant reservoir
5
1. Rear shock absorber assembly spring preload adjusting ring
2. Rear storage compartment and tool kit
3. Fuel tank cap cover
4. Front shock absorber assembly spring preload adjusting ring
5. Spark plug
6. Brake pedal
7. V-belt case drain plug
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4-8
4
EBU18081Engine stop switch “ / ”
Set this switch to “ ” before starting the engine.
The engine stop switch controls the ignition and
stops the engine when it is running. Use this
switch to stop the engine in an emergency situa-
tion. The engine will not start or run when this
switch is set to “ ”.EBU18102Start switch “ ”
Push this switch to crank the engine with the start-
er. See the starting instructions on page 6-1 prior
to starting the engine.EBU18155Light switch “ / /OFF”
Set this switch to “ ” to turn on the low beams
and the taillight. Set the switch to “ ” to turn on
the high beams and the taillight. Set the switch to
“OFF” to turn off all the lights.NOTICEECB00044Do not use the headlights with the engine
turned off for an extended period of time, oth-
erwise the battery may discharge to the pointthat the starter motor will not operate properly.
If this should happen, remove the battery and
recharge it. (See page 8-55.)
EBU18171Horn switch “ ”
Press the switch to sound the horn.EBU18191Override switch “OVERRIDE”
Top speed is normally limited when operating in
differential gear lock. If conditions require more
engine power when riding forward, push and hold1. Override switch “OVERRIDE”
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4-24
4
If accessories are used without the engine
running or with the headlights turned on, the
battery will lose its charge and engine start-
ing may become difficult.
Do not use an automotive cigarette lighter or
other accessories with a plug that gets hot
because the jack can be damaged.
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6-2
6
The rear brake lever or brake pedal is applied
with the drive select lever in any position. How-
ever, it is recommended to shift into the neutral
or park position before starting the engine.
3. Apply the rear brake lever or brake pedal.
4. Completely close the throttle lever and start
the engine by pushing the start switch.TIPIf the engine fails to start, release the start switch,
then push it again. Pause a few seconds before
the next attempt. Each cranking should be as
short as possible to preserve battery energy. Do
not crank the engine more than 10 seconds on
each attempt. NOTICEECB00164For maximum engine life, never accelerate
hard when the engine is cold!
EBU20442Operating the drive select lever and
driving in reverseNOTICEECB00171Before shifting, stop the ATV, otherwise the
transmission may be damaged. Shifting: Neutral to High-range and High-range
to Low-range1. Bring the ATV to a complete stop.
2. Apply the brake pedal, and then shift by mov- ing the drive select lever along the shift guide.TIPMake sure that the drive select lever is completely
shifted into position.
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8-55
8
EBU25093Lubricating the steering shaftThe steering shaft must be lubricated by a
Yamaha dealer at the intervals specified in the pe- riodic maintenance and lubrication chart.TIPFor parts equipped with a grease nipple, use a
grease gun. EBU2904DBatteryThe battery is located under panel A. (See page
8-10.)
This model is equipped with a VRLA (Valve Regu-
lated Lead Acid) battery. There is no need to
check the electrolyte or to add distilled water.
However, the battery lead connections need to be
checked and, if necessary, tightened.
WARNING
EWB02161Battery electrolyte is poisonous and danger-
ous, as it contains sulfuric acid, which can
cause severe burns. Avoid contact with skin,
eyes or clothing. Always shield your eyes when
working near batteries.
Antidote:
EXTERNAL: Flush with water.
INTERNAL: Drink large quantities of water or
milk. Follow with milk of magnesia, beaten egg
or vegetable oil. Call a physician immediately.
EYES: Flush with water for 15 minutes and get
prompt medical attention.
Batteries produce explosive gases. Keep
sparks, flame, cigarettes or other sources of
ignition away. Ventilate when charging or using
in an enclosed space.
KEEP OUT OF REACH OF CHILDREN. NOTICEECB00621Never attempt to remove the battery cell seals,
as this would permanently damage the battery.
Recommended lubricant: Lithium-soap-based grease
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8-56
8
To remove the battery
1. Remove panel A. (See page 8-10.)
2. Remove the front carrier by removing the bolts.
1. Carrier bolt (under the fenders)
1. Front carrier
2. Carrier bolt (upper)
1. Carrier bolt (lower)
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8-57
83. Remove the battery holding plate by remov-
ing the nuts.
4. Disconnect the negative battery lead first, then the positive battery lead by removing
their bolt. NOTICE: When removing the bat-
tery, the main switch must be off, and the
negative lead must be disconnected be-
fore the positive lead.
[ECB01002]
5. Pull the battery out of its compartment. To charge the battery
Have a Yamaha dealer charge the battery as soon
as possible if it seems to have discharged. Keep
in mind that the battery tends to discharge more
quickly if the ATV is equipped with optional elec-
trical accessories.
NOTICEECB00932To charge a VRLA (Valve Regulated Lead Acid)
battery, a special (constant-voltage) battery
charger is required. Using a conventional bat-
tery charger will damage the battery. To store the battery
If the ATV will not be used for more than one
month, remove the battery, fully charge it, and
then place it in a cool, dry place.
If the battery will be stored for more than two
months, check it at least once a month and fully
charge it if necessary.NOTICEECB00941Always keep the battery charged. Storing a
discharged battery can cause permanent bat-
tery damage.
1. Battery holding plate
2. Nut
3. Negative battery lead (black)
4. Positive battery lead (red)
12
43
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