Checking the wheel hub bearings............. 8-54
Checking the stabilizer bushes ................. 8-54
Lubricating the rear knuckle pivots ........... 8-55
Lubricating the steering shaft ................... 8-55
Battery....................................................... 8-55
Replacing a fuse ....................................... 8-59
Replacing a headlight bulb ....................... 8-61
Adjusting a headlight beam ...................... 8-63
Replacing the tail/brake light bulb ............ 8-63
Removing a wheel ..................................... 8-64
Installing a wheel....................................... 8-65
Troubleshooting ........................................ 8-66
Troubleshooting charts ............................. 8-67
CLEANING AND STORAGE ........................... 9-1 Cleaning ...................................................... 9-1
Storage........................................................ 9-2
SPECIFICATIONS ........................................ 10-1
CONSUMER INFORMATION ....................... 11-1 Identification numbers .............................. 11-1
INDEX ........................................................... 12-1
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8
3. Turn the key to “ ” (on) and turn on the elec- trical circuits to check if the devices operate.
4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system.
EBU27444Replacing a headlight bulbIf a headlight bulb burns out, replace it as follows.1. Remove the cover at the rear of the headlight by pulling it off.
2. Remove the headlight bulb cover.
Specified fuses:
Main fuse:40.0 A
Headlight fuse: 10.0 A
Ignition fuse: 10.0 A
Four-wheel-drive motor fuse: 10.0 A
Signaling system fuse: 5.0 A
Auxiliary DC jack fuse: 10.0 A
Radiator fan motor fuse: 20.0 A
Fuel injection system fuse: 15.0 A
EPS fuse: YFM550PF 40.0 A
YFM550PHF 40.0 A1. Cover at the rear of the headlight
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8-62
83. Disconnect the headlight coupler. 4. Unhook the headlight bulb holder, and then
remove the burnt-out bulb.
5. Place a new headlight bulb into position, and then secure it with the bulb holder. NOTICE:
Do not touch the glass part of the head-
light bulb to keep it free from oil, otherwise
the transparency of the glass, the luminos-
ity of the bulb, and the bulb life will be ad-
versely affected. Thoroughly clean off any
dirt and fingerprints on the headlight bulb
using a cloth moistened with alcohol or
thinner.
[ECB00652]
1. Headlight bulb cover
1. Headlight coupler
1. Headlight bulb holder
2. Headlight bulb
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8
6. Connect the headlight coupler.
7. Install the headlight bulb cover.
NOTICE:
Make sure the headlight bulb cover is se-
curely fitted and seated properly.
[ECB01081]
8. Install the cover at the rear of the headlight.
9. Adjust the headlight beam if necessary.EBU25552Adjusting a headlight beamNOTICEECB00691It is advisable to have a Yamaha dealer make
this adjustment.
To raise a headlight beam, turn the headlight
beam adjusting screw in direction (a).
To lower a headlight beam, turn the adjusting
screw in direction (b).EBU25643Replacing the tail/brake light bulbIf the tail/brake light bulb burns out, replace it as
follows. 1. Remove panel H. (See page 8-10.)
2. Remove the tail/brake light bulb holder (to- gether with the bulb) by turning it counter-
clockwise.
1. Do not touch the glass part of the bulb.
1. Headlight beam adjusting screw
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10
Front wheel:Wheel type:Panel wheel
Rim size:
12 x 6.0ATRear wheel:Wheel type:Panel wheel
Rim size:
12 x 7.5ATFront brake:Type:Disc brake
Operation:
Right hand operation
Specified brake fluid: DOT 4Rear brake:Type:
Disc brake
Operation: Left hand and right foot operation
Specified brake fluid: DOT 4Front suspension:Type:Double wishbone
Spring/shock absorber type: Coil spring/oil damper
Wheel travel:
180 mm (7.1 in)
Rear suspension:Type:Double wishbone
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel: 230 mm (9.1 in)Electrical system:Ignition system:
TCI
Charging system: AC magnetoBattery:Model:
YTX20L-BS
Voltage, capacity: 12 V, 18.0 AhHeadlight:Bulb type:
Halogen bulbBulb voltage, wattage × quantity:Headlight:
12 V, 35.0/35.0 W × 2
Tail/brake light:
12 V, 5.0/21.0 W × 1
Meter lighting: EL (Electroluminescent)
Neutral indicator light: LED
Reverse indicator light:
LED
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12
INDEX
AAccessories and loading ................................................ 6-6
Accessories, auxiliary jack ........................................... 4-23
Air filter element, cleaning ........................................... 8-39
Axle boots .................................................................... 8-52BBattery ......................................................................... 8-55
Brake fluid, changing ................................................... 8-49
Brake fluid level, checking ........................................... 8-47
Brake lever, front ......................................................... 4-14
Brake levers, checking and lubricating ........................ 8-53
Brake pads, checking the front and rear ..................... 8-46
Brake pedal and rear brake lever ................................. 4-14
Brake pedal, checking and lubricating ........................ 8-54
Brake pedal free play, adjusting .................................. 8-50
Brakes .......................................................................... 8-46
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................ 8-52
Carrier, front ................................................................. 4-21
Carrier, rear .................................................................. 4-21
Chassis fasteners .......................................................... 5-7
Cleaning ......................................................................... 9-1
Coolant .................................................................5-3, 8-31
Coolant temperature warning light ................................ 4-3DDifferential gear oil ................................................5-3, 8-29
Drive select lever ......................................................... 4-15
Drive select lever and driving in reverse ........................ 6-2Drive select lever safety system cable, adjusting ........ 8-46
EEngine break-in .............................................................. 6-4
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge .................................. 8-22
Engine stop switch ........................................................ 4-8
Engine trouble warning light .......................................... 4-3
EPS warning light (for EPS model) ................................ 4-4FFinal gear oil ......................................................... 5-3, 8-26
Four-wheel-drive/differential gear lock indicator ........... 4-4
Front and rear brake lever free play, checking ............ 8-49
Fuel ....................................................................... 4-16, 5-3
Fuel tank cap ............................................................... 4-15
Fuses, replacing .......................................................... 8-59HHandlebar switches ....................................................... 4-7
Headlight beam, adjusting ........................................... 8-63
Headlight bulb, replacing ............................................. 8-61
High-range indicator light .............................................. 4-2
Horn switch .................................................................... 4-8IIdentification numbers ................................................. 11-1
Indicator lights and warning lights ................................. 4-2
Instruments, lights and switches ................................... 5-7LLabel locations ............................................................... 1-1
Light switch ................................................................... 4-8
Low-range indicator light ............................................... 4-2
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