Adjusting the rear brake lever and brake pedal free play, and the brake pedal
height ...................................................... 8-41
Axle boots ................................................. 8-46
Brake light switches .................................. 8-47
Checking and lubricating the cables......... 8-48
Checking and lubricating the front and rear brake levers ..................................... 8-48
Checking and lubricating the brake pedal ....................................................... 8-49
Checking the wheel hub bearings............. 8-49
Lubricating the drive shaft universal joint ......................................................... 8-50
Checking the stabilizer bushes ................. 8-51
Lubricating the rear knuckle pivots ........... 8-51
Lubricating the steering shaft ................... 8-52
Battery....................................................... 8-52
Replacing a fuse ....................................... 8-55
Replacing a headlight bulb ....................... 8-58
Adjusting a headlight beam ...................... 8-59
Replacing the tail/brake light bulb ............ 8-60
Removing a wheel ..................................... 8-61
Installing a wheel....................................... 8-62
Troubleshooting ........................................ 8-63
Troubleshooting charts ............................. 8-64 CLEANING AND STORAGE........................... 9-1
Cleaning...................................................... 9-1
Storage ....................................................... 9-2
SPECIFICATIONS ........................................ 10-1
CONSUMER INFORMATION....................... 11-1 Identification numbers .............................. 11-1
INDEX .......................................................... 12-1
U2LC61E0.book Page 3 Wednesday, February 26, 2014 3:56 PM
8-58
8
EBU25482Replacing a headlight bulbIf a headlight bulb burns out, replace it as follows.1. Remove the cover at the rear of the headlight by pulling it off.
2. Remove the headlight bulb holder cover by pulling it off. 3. Remove the headlight bulb holder by pushing
it in and turning it counterclockwise.1. Cover at the rear of the headlight
1. Headlight bulb holder cover
1. Headlight bulb holder
1
U2LC61E0.book Page 58 Wednesday, February 26, 2014 3:56 PM
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8
4. Remove the burnt-out bulb by pulling it out.
5. Insert a new headlight bulb into the bulb hold-
er by pushing it in. NOTICE: Do not touch
the glass part of the headlight bulb to keep
it free from oil, otherwise the transparency
of the glass, the luminosity of the bulb, and
the bulb life will be adversely affected.
Thoroughly clean off any dirt and finger-
prints on the headlight bulb using a cloth
moistened with alcohol or thinner.
[ECB00652]
6. Install the bulb holder by pushing it in and turning it clockwise. 7. Install the bulb holder cover and the cover at
the rear of the headlight. NOTICE: Make
sure the headlight bulb holder cover is se-
curely fitted over the bulb holder and seat-
ed properly.
[ECB00672]
8. Adjust the headlight beam if necessary.EBU25552Adjusting a headlight beamNOTICEECB00691It is advisable to have a Yamaha dealer make
this adjustment. To raise a headlight beam, turn the headlight
beam adjusting screw in direction (a).
To lower a headlight beam, turn the adjusting
screw in direction (b).
1. Do not touch the glass part of the bulb.U2LC61E0.book Page 59 Wednesday, February 26, 2014 3:56 PM
8-60
8
EBU25623Replacing the tail/brake light bulbIf the tail/brake light bulb burns out, replace it as
follows.1. Remove the tail/brake light assembly by re- moving the nuts together with the washers. 2. Remove the tail/brake light bulb holder (to-
gether with the bulb) by turning it counter-
clockwise.1. Headlight beam adjusting screw
1. Tail/brake light assembly
2. Nut
U2LC61E0.book Page 60 Wednesday, February 26, 2014 3:56 PM
10-4
10
Rear:22.0 kPa (0.220 kgf/cm², 3.2 psi)
Front wheel:Wheel type:
Panel wheel
Rim size: 12 x 6.0ATRear wheel:Wheel type:
Panel wheel
Rim size: 12 x 7.5ATFront brake:Type:
Disc brake
Operation: Right hand operation
Specified brake fluid: DOT 4Rear brake:Type:Wet multiple disc brake
Operation: Left hand and right foot operationFront suspension:Type:Double wishbone
Spring/shock absorber type: Coil spring/oil damper
Wheel travel:
160 mm (6.3 in)
Rear suspension:Type:Double wishbone
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel: 180 mm (7.1 in)Electrical system:Ignition system:
DC CDI
Charging system: AC magnetoBattery:Model:
YTX20L-BS
Voltage, capacity: 12 V, 18.0 AhHeadlight:Bulb type:
Krypton bulbBulb voltage, wattage × quantity:Headlight:
12 V, 30.0/30.0 W × 2
Tail/brake light:
12 V, 5.0/21.0 W × 1
Meter lighting: EL (Electroluminescent)
Neutral indicator light: LED
Reverse indicator light:
LED
U2LC61E0.book Page 4 Wednesday, February 26, 2014 3:56 PM
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12
INDEX
AAccessories and loading ................................................ 6-6
Accessories, auxiliary jack ........................................... 4-24
Air filter element, cleaning ............................................ 8-30
Axle boots .................................................................... 8-46BBattery .......................................................................... 8-52
Brake fluid, changing ...................................................8-40
Brake fluid level, checking ........................................... 8-39
Brake lever free play, checking the front ..................... 8-40
Brake lever, front .......................................................... 4-14
Brake levers, checking and lubricating ........................ 8-48
Brake light switches ..................................................... 8-47
Brake pads and friction plates, checking ..................... 8-38
Brake pedal and rear brake lever ................................. 4-14
Brake pedal, checking and lubricating ........................ 8-49
Brakes .......................................................................... 8-38
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................. 8-48
Carburetor, adjusting ...................................................8-35
Carrier, front ................................................................. 4-22
Carrier, rear .................................................................. 4-22
Chassis fasteners ........................................................... 5-7
Cleaning ......................................................................... 9-1
Coolant ................................................................. 5-3, 8-26
Coolant temperature warning light ................................. 4-3DDifferential gear oil ............................................... 5-3, 8-24Drive select lever .......................................................... 4-15
Drive select lever and driving in reverse ........................ 6-3
Drive select lever safety system cable, adjusting ........ 8-38
Drive shaft universal joint, lubricating .......................... 8-50
EEngine break-in .............................................................. 6-5
Engine, cold start ........................................................... 6-1
Engine idling speed ...................................................... 8-35
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge .................................. 8-16
Engine, starting a warm ................................................. 6-3
Engine stop switch ......................................................... 4-7
EPS warning light (for EPS model) ................................. 4-3FFinal gear oil ......................................................... 5-3, 8-21
Four-wheel-drive/differential gear lock indicator ........... 4-4
Fuel ...................................................................... 4-15, 5-3
Fuel cock ...................................................................... 4-17
Fuel gauge ..................................................................... 4-6
Fuel tank cap ............................................................... 4-15
Fuses, replacing ........................................................... 8-55HHandlebar switches ....................................................... 4-7
Headlight beam, adjusting ........................................... 8-59
Headlight bulb, replacing ............................................. 8-58
High-range indicator light .............................................. 4-2
Horn switch .................................................................... 4-7IIdentification numbers ................................................. 11-1
U2LC61E0.book Page 1 Wednesday, February 26, 2014 3:56 PM