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82. Remove the tailpipe by pulling it out of the
muffler.
3. Tap the tailpipe lightly, and then use a wire brush to remove any carbon deposits from
the spark arrester portion of the tailpipe and
inside of the tailpipe housing. 4. Insert the tailpipe into the muffler and align
the bolt holes.
5. Install the tailpipe bolts and tighten them to the specified torque.
1. Tailpipe bolt
2. Tailpipe
1. Tailpipe
2. Spark arresterTightening torque:Tailpipe bolt:10 Nm (1.0 m·kgf, 7.2 ft·lbf)
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8
2. Check the brake pedal height.
If the brake pedal height is correct, skip steps
3–5.
3. Loosen the locknut. 4. Turn the adjusting bolt in or out until the brake
pedal height is within the specified limits.
5. Tighten the locknut.
6. Install the footboard by installing the bolts and nuts, and then tighten the bolts to the
specified torques.
1. Footboard
2. Bolt and nut
3. Bolt22
31
1. Locknut
2. Adjusting boltTightening torque:Locknut:7 Nm (0.7 m·kgf, 5.1 ft·lbf)
1
2
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8Adjusting the brake pedal free play
The brake pedal free play should measure 20.0–
30.0 mm (0.79–1.18 in) as shown. If the free play is
incorrect, adjust it as follows. 1. Fully loosen the brake lever free play adjust-
ing nut on the brake cable at the rear wheel
hub.
2. Turn the brake pedal free play adjusting nut on the brake cable at the rear wheel hub in di-
rection (a) to increase the free play, and in di-
rection (b) to decrease it.
1. Footboard bolt A
2. Footboard bolt BTightening torques:Footboard bolt A:3.0 Nm (0.30 m·kgf, 2.2 ft·lbf)
Footboard bolt B: 7 Nm (0.7 m·kgf, 5.1 ft·lbf)11
2
1. Brake pedal free play
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8
Tapered nuts are used for both the front and
rear wheels. Install the nuts with their tapered
side towards the wheel.
3. Lower the ATV to the ground.
4. Tighten the wheel nuts to the specified
torques.
1. Arrow mark
1. Tapered nutTightening torques:Front wheel nut:55 Nm (5.5 m·kgf, 40 ft·lbf)
Rear wheel nut: 55 Nm (5.5 m·kgf, 40 ft·lbf)
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