2015 YAMAHA FZR engine

Maintenance
83
EJU33769
Maintenance
Periodic checks and lubrication will keep
your watercraft in the safest and most effi-
cient condition possible. Therefore, make
sure to carry out the periodic maintenance.
Safety is an obligation of the watercraft own-
er. Proper maintenance must be carried out
to keep the exhaust emission and sound lev-
els within the regulated limits. The most im-
portant points of watercraft inspection and
lubrication are explained on the following pa-
ges.
See a Yamaha dealer for genuine Yamaha re-
placement parts and optional accessories
designed for your watercraft.
Remember, failures that are the result of the
installation of parts or accessories which are
not qualitatively equivalent to genuine
Yamaha parts are not covered by the limited
warranty.
Maintenance, replacement, or repair of
the emission control devices and system
may be performed by any marine SI engine
repair establishment or individual. War-
ranty repair, however, must be performed
at an authorized Yamaha marine dealer-
ship.
WARNING
EWJ00312
Be sure to turn off the engine when you
perform maintenance unless otherwise
specified. If you are not familiar with ma-
chine servicing, this work should be done
by a Yamaha dealer or other qualified me-
chanic.
EJU33803Tool kit
A tool kit is included with this watercraft. Pla-
ce the tool kit in a waterproof bag and alwayscarry it with you whenever you use the water-
craft.
EJU42021Removing and installing the engine
cover
The engine cover is removable.
To remove the engine cover:
(1) Remove the seats. (See page 40 for seat
removal and installation procedures.)
(2) Remove the engine cover screws.
1Tool bag
2Screwdriver
3Garden hose adapter
410/12 mm box wrench
5Pliers
610/12 mm open-end wrench
1Engine cover screw
1
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Maintenance
84
(3) Lift up the engine cover to remove it.
To install the engine cover:
(1) Place the engine cover in its original po-
sition, and then push it down.
(2) Install the engine cover screws, and then
tighten them to the specified torque.
(3) Securely install the seats in their original
positions.
1Engine cover
Tightening torque:
Engine cover screw:
4.5 Nm (0.46 kgf-m, 3.3 ft-lb)
1
UF3L71E0.book Page 84 Monday, June 30, 2014 9:06 AM

Maintenance
85
EJU43101Periodic maintenance chart
The periodic maintenance chart gives general guidelines for periodic maintenance. Have a
Yamaha dealer perform the checks in the following chart. However, maintenance may need
to be performed more frequently depending on your operating conditions. If you have any
questions, consult a Yamaha dealer.
This “√” mark indicates items to be checked and serviced by a Yamaha dealer.
Item OperationInitial Thereafter every
Page
10 hours50 hours
or 12
months
*1100
hours or
12
months
*1200
hours or
24
months
*1
Fuel lineCheck fuel hoses and
clamps√—
Fuel filler cap/Wa-
ter separatorCheck O-rings for cracks
and deformation√—
Fuel tankCheck installation and
straps√—
Water inlet strainerCheck for clogs and dam-
age√—
Cooling water hos-
esCheck for damage and
leakage, and check
clamps√—
Engine oilReplace√√87
Oil filterReplace√87
Intermediate hous-
ingLubricate√—
Spark plugsCheck√√—
BatteryCheck specific gravity of
electrolyte, terminals,
bands, and breather hose√—
Battery leadsCheck terminals√—
Steering masterCheck operation and for
looseness√√—
Steering cableCheck exterior and con-
nections, and lubricate√—
Q.S.T.S. cableCheck exterior and con-
nections, and lubricate√—
Q.S.T.S. converter
and rodCheck exterior and con-
nections, and lubricate√√—
Shift leverCheck exterior and con-
nections, and lubricate√—
Shift cable and re-
verse gateCheck exterior and con-
nections, and lubricate
√—
UF3L71E0.book Page 85 Monday, June 30, 2014 9:06 AM

Maintenance
86
*1: Whichever comes first.
*2: Check every 200 hours.
Perform the pre-operation checks and post-operation checks before performing periodic
maintenance.
Air filter elementCheck for damage and
dirt√—
Air intake hosesCheck for damage, and
check clamps√—
Throttle bodyLubricate throttle valves√—
Exhaust systemCheck for exhaust leak-
age, and check hoses and
clamps√—
Breather hoseCheck breather hose and
clamps√—
ImpellerCheck for bends, dam-
age, and foreign material√—
Jet thrust nozzleCheck movement, and lu-
bricate√—
Jet vacuum bilgeCheck hoses for clogs
and damage, check
clamps, and clean bilge
strainer√—
Electric bilge pumpCheck operation, check
hoses for damage, check
clamps, and clean bilge
pump strainer√—
Stern drain plugsCheck O-rings√—
AnodeCheck for corrosion, and
clean√ *2 —
Valve clearanceCheck and adjust√ *2 —
Rubber couplingCheck for cracks, inden-
tations, looseness, and
noise√—
Engine mountCheck for damage and
peeling√— Item OperationInitial Thereafter every
Page
10 hours50 hours
or 12
months
*1100
hours or
12
months
*1200
hours or
24
months
*1
UF3L71E0.book Page 86 Monday, June 30, 2014 9:06 AM

Maintenance
87
EJU36943Engine oil and oil filter
WARNING
EWJ00341
Engine oil is extremely hot immediately af-
ter the engine is turned off. Coming in con-
tact with or getting any engine oil on your
clothes could result in burns.
NOTICE
ECJ00992
Do not run the engine with too much or not
enough oil in the engine, otherwise the en-
gine could be damaged.
It is recommended to have a Yamaha dealer
change the engine oil and the engine oil filter.
However, if you choose to change the oil and
filter on your own, consult a Yamaha dealer.
UF3L71E0.book Page 87 Monday, June 30, 2014 9:06 AM

Specifications
88
EJU34543
Specifications
Watercraft capacity:
Maximum people on board:
2 person
Maximum load capacity:
160 kg (353 lb)
Dimensions:
Length:
3370 mm (132.7 in)
Width:
1230 mm (48.4 in)
Height:
1160 mm (45.7 in)
Dry weight:
359 kg (791 lb)
Performance:
Maximum output (according to ISO 8665/SAE
J1228):
183.9 kW@7500 r/min
Maximum fuel consumption:
77.7 L/h (20.5 US gal/h, 17.1 Imp.gal/h)
Cruising range at full throttle:
0.90 hour
Trolling speed:
1250 ±100 r/min
Engine:
Engine type:
Liquid cooled 4-stroke, DOHC
Number of cylinders:
4
Engine displacement:
1812 cm³
Bore × stroke:
86.0 × 78.0 mm (3.39 × 3.07 in)
Compression ratio:
8.5 : 1
Valve clearance-intake (cold):
0.14–0.23 mm (0.0055–0.0091 in)
Valve clearance-exhaust (cold):
0.36–0.45 mm (0.0142–0.0177 in)
Lubrication system:
Wet sump
Cooling system:
Water
Starting system:
Electric
Ignition system:
T.C.I.Spark plug:
LFR7A
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)
Battery capacity:
12 V, 19 Ah
Charging system:
Flywheel magneto
Drive unit:
Propulsion system:
Jet pump
Jet pump type:
Axial flow, single stage
Impeller rotation:
Counterclockwise
Jet thrust nozzle angle:
24.0+24.0 °
Jet thrust nozzle trim angle:
-10, -5, 0, 5, 10 °
Fuel and oil:
Recommended fuel:
Premium unleaded gasoline
Minimum octane rating (PON):
91
Minimum octane rating (RON):
95
Recommended engine oil type SAE:
SAE 10W-30, 10W-40, 20W-40, 20W-50
Recommended engine oil grade API:
API SE,SF,SG,SH,SJ,SL
Fuel tank total capacity:
70 L (18.5 US gal, 15.4 Imp.gal)
Engine oil quantity with oil filter replacement:
3.6 L (3.81 US qt, 3.17 Imp.qt)
Engine oil quantity without oil filter replacement:
3.5 L (3.70 US qt, 3.08 Imp.qt)
Engine oil total quantity:
5.3 L (5.60 US qt, 4.66 Imp.qt)
UF3L71E0.book Page 88 Monday, June 30, 2014 9:06 AM

Trouble recovery
89
EJU34562
Troubleshooting
If you have any trouble with your watercraft, use the troubleshooting chart to check for the
possible cause.
If you cannot find the cause, consult a Yamaha dealer.
EJU36986Troubleshooting chart
Confirm the possible cause and remedy, and then refer to the applicable page.
TROUBLE POSSIBLE CAUSE REMEDY PAGE
Engine does not
start (Starter motor
does not turn over)Ya m a h a S e -
curity SystemLock mode selected Select unlock mode
26
Engine shut-
off switchClip not in place Install clip
27
Fuse Burned out Replace fuse and
check wiring93
Battery Run down Recharge 78
Poor terminal con-
nectionsTighten as required
78
Terminal corroded Clean or replace 78
Starter motor Faulty Have serviced by
Yamaha dealer—
Engine does not
start (Starter motor
turns over)Throttle lever Squeezed Release 27
Fuel Fuel tank empty Refill as soon as pos-
sible47
Stale or contaminat-
edHave serviced by
Yamaha dealer—
Fuel tank Water or dirt present Have serviced by
Yamaha dealer—
Spark plug Fouled or defective Have serviced by
Yamaha dealer—
Spark plug
capNot connected or
looseHave serviced by
Yamaha dealer—
Connected to wrong
cylinderHave serviced by
Yamaha dealer—
Fuel injec-
tion systemFuel pump faulty Have serviced by
Yamaha dealer—
UF3L71E0.book Page 89 Monday, June 30, 2014 9:06 AM

Trouble recovery
90
Engine runs irregu-
larly or stallsFuel Fuel tank empty Refill as soon as pos-
sible47
Stale or contaminat-
edHave serviced by
Yamaha dealer—
Incorrect octane
numberUse correct fuel
47
Fuel tank Water or dirt present Have serviced by
Yamaha dealer—
Spark plug Fouled or defective Have serviced by
Yamaha dealer—
Incorrect heat range Have serviced by
Yamaha dealer—
Gap incorrect Have serviced by
Yamaha dealer—
Spark plug
capNot connected or
looseHave serviced by
Yamaha dealer—
Cracked, torn, or
damagedHave serviced by
Yamaha dealer—
Electrical wir-
ingLoose connection Have serviced by
Yamaha dealer—
Fuel injec-
tion systemFaulty or clogged in-
jectorsHave serviced by
Yamaha dealer—
Warning light or in-
dicator blinks or
comes onFuel level
warningFuel tank empty Refill as soon as pos-
sible47
Oil pressure
warningOil pressure dropped Have serviced by
Yamaha dealer37
Engine over-
heat warningJet intake clogged Clean
92
Check en-
gine warningFaulty sensors Have serviced by
Yamaha dealer38 TROUBLE POSSIBLE CAUSE REMEDY PAGE
UF3L71E0.book Page 90 Monday, June 30, 2014 9:06 AM