PERIODIC MAINTENANCE AND ADJUSTMENT
6-26
6
TIPUsing the alignment marks on each
side of the swingarm, make sure that
both drive chain pullers are in the same
position for proper wheel alignment.
3. Tighten the axle nut, then the lock-nuts to their specified torques.
4. Make sure that the drive chain pullers are in the same position,
the drive chain slack is correct,
and the drive chain moves
smoothly.
EAU23026
Cleanin g an d lu bricatin g the
d rive chainThe drive chain must be cleaned and
lubricated at the intervals specified in
the periodic maintenance and lubrica-
tion chart, otherwise it will quickly wear
out, especially when riding in dusty or
wet areas. Service the drive chain as
follows.NOTICE
ECA10584
The drive chain must be lu bricated
after washin g the motorcycle, ri din g
in the rain or ri din g in wet areas.1. Clean the drive chain with kero-
sene and a small soft brush.
NOTICE: To prevent d amaging
the O-ring s, do not clean the
d rive chain with steam cleaners,
hi gh-pressure washers or inap-
propriate solvents.
[ECA11122]
2. Wipe the drive chain dry.
3. Thoroughly lubricate the drive chain with a special O-ring chain
lubricant. NOTICE: Do not use
en gine oil or any other lu bri-
cants for the drive chain, as they
1. Drive chain slack adjusting bolt
1. Alignment marks
2. Drive chain puller
1
(a)(b)
2
1
Ti ghtenin g torques:
Axle nut: 150 Nm (15 m·kgf, 108 ft·lbf)
Locknut:
16 Nm (1.6 m·kgf, 12 ft·lbf)
U2SHE1E0.book Page 26 Tuesday, July 15, 2014 4:04 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-33
6
FZ8-NA FZ8-N FZ8-NA
1. Fuse box
2. Fuel injection system fuse
3. Fuel injection system spare fuse
4. Main fuse
4
1
2
3
1. Ignition fuse
2. Signaling system fuse
3. Taillight fuse
4. Backup fuse (for clock and immobilizer sys-
tem)
5. Right radiator fan motor fuse
6. Left radiator fan motor fuse
7. Headlight fuse
8. Spare fuse
18
7
2
3
4
5
6
1. Ignition fuse
2. Signaling system fuse
3. Headlight fuse
4. Backup fuse (for clock and immobilizer sys- tem)
5. ABS solenoid fuse
6. ABS motor fuse
7. Spare fuse
8. ABS control unit fuse
9. Right radiator fan motor fuse
1
8
92
3
4
5
6
7
7
U2SHE1E0.book Page 33 Tuesday, July 15, 2014 4:04 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-37
6
13. Have a Yamaha dealer adjust the
headlight beam if necessary.
EAU50771
Replacin g the auxiliary li ght
b ul bIf the auxiliary light bulb burns out, re-
place it as follows.
1. Remove the headlight unit. (See page 6-35.)
2. Remove the auxiliary light coupler (together with the socket and
bulb) by turning the coupler coun-
terclockwise.
3. Remove the burnt-out bulb by pulling it out. 4. Insert a new bulb into the socket.
5. Install the coupler (together with
the socket and bulb) by turning it
clockwise.
6. Install the headlight unit.1. Auxiliary light coupler
1
1. Auxiliary light bulb
2. Auxiliary light bulb socket
3. Auxiliary light coupler
1
2
3
U2SHE1E0.book Page 37 Tuesday, July 15, 2014 4:04 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-38
6
EAU24116
Replacing the tail/ brake li ght
b ul b1. Remove the passenger seat. (See
page 3-18.)
2. Remove the tail/brake light bulb socket (together with the bulb) by
turning it counterclockwise.
3. Remove the burnt-out bulb by pushing it in and turning it coun-
terclockwise.
4. Insert a new bulb into the socket, push it in, and then turn it clock-
wise until it stops.
5. Install the socket (together with the bulb) by turning it clockwise.
6. Install the passenger seat.
EAU24205
Replacin g a turn si gnal li ght
b ul b1. Remove the turn signal light lens
by removing the screw.
2. Remove the burnt-out bulb by pushing it in and turning it coun-
terclockwise. 3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the screw. NOTICE: Do not over-
ti g hten the screw, otherwise the
lens may break.
[ECA11192]
1. Tail/brake light bulb socket
1
1. Turn signal light lens
2. Screw
1
2
1. Turn signal light bulb
1
U2SHE1E0.book Page 38 Tuesday, July 15, 2014 4:04 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-42
6
EAU44802
Rear wheel (for non-ABS
models)
WARNING
EWA14841
For the ABS mo del, have a Yamaha
d ealer remove an d install the wheel.
EAU56701
To remove the rear wheel
WARNING
EWA10822
To avoi d injury, securely support the
vehicle so there is no dan ger of it
fallin g over.1. Loosen the axle nut. 2. Lift the rear wheel off the ground
according to the procedure on
page 6-39.
3. Remove the axle nut.
4. Fully loosen the locknut on each side of the swingarm.
5. Turn the drive chain slack adjust- ing bolts fully in direction (a) and
push the wheel forward.
6. Remove the drive chain from the rear sprocket.
TIPIf the drive chain is difficult to re-
move, remove the wheel axle first,
and then lift the wheel upward
enough to remove the drive chain
from the rear sprocket.
The drive chain cannot be disas-
sembled.7. While supporting the brake caliper
bracket, pull the wheel axle out,
and then remove the wheel.
NOTICE: Do not apply the b rake
after the wheel an d b rake disc
have been removed , otherwise
the brake pa ds will be forced
shut.
[ECA11073]
1. Axle nut
1
1. Drive chain slack adjusting bolt
2. Locknut
2
(a)
1
1. Wheel axle
U2SHE1E0.book Page 42 Tuesday, July 15, 2014 4:04 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-43
6
To install the rear wheel
1. Install the wheel and the brake cal- iper bracket by inserting the wheel
axle from the left-hand side.
TIPMake sure that the slot in the
brake caliper bracket is fit over the
retainer on the swingarm.
Make sure that there is enough
space between the brake pads
before installing the wheel.2. Install the drive chain onto the rear
sprocket.
3. Install the axle nut. 4. Lower the rear wheel so that it is
on the ground, and then put the
sidestand down.
5. Adjust the drive chain slack. (See page 6-25.)
6. Tighten the axle nut, and then tighten the locknuts to the speci-
fied torques.
EAU25872
Trou bleshootin gAlthough Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur
during operation. Any problem in the
fuel, compression, or ignition systems,
for example, can cause poor starting
and loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWA15142
When checkin g the fuel system, d o
not smoke, an d make sure there are
no open flames or sparks in the ar-
ea, inclu din g pilot li ghts from water
1. Slot
2. Retainer
1
2
Ti ghtenin g torques:
Axle nut: 150 Nm (15 m·kgf, 108 ft·lbf)
Locknut:
16 Nm (1.6 m·kgf, 12 ft·lbf)
U2SHE1E0.book Page 43 Tuesday, July 15, 2014 4:04 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-46
6En
gine overheatin g
WARNING
EWA10401
Do not remove the ra diator cap when the en gine an d ra diator are hot. Scal din g hot flui d an d steam may be
b lown out un der pressure, which coul d cause serious injury. Be sure to wait until the en gine has coole d.
After removin g the ra diator cap retainin g b olt, place a thick ra g, like a towel, over the rad iator cap, and then
slowly rotate the cap counterclockwise to the d etent to allow any residual pressure to escape. When the hiss-
in g soun d has stoppe d, press d own on the cap while turnin g it counterclockwise, an d then remove the cap.TIPIf coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
U2SHE1E0.book Page 46 Tuesday, July 15, 2014 4:04 PM
10-1
10
INDEXAABS (for ABS models) ........................... 3-14
ABS warning light (for ABS models) ....... 3-7
Air filter element, replacing ................... 6-14
Auxiliary light bulb, replacing ................ 6-37BBattery .................................................. 6-31
Brake and clutch levers, checking and lubricating ........................................... 6-28
Brake and shift pedals, checking and lubricating ........................................... 6-28
Brake fluid, changing ............................ 6-24
Brake fluid level, checking .................... 6-23
Brake lever ............................................ 3-13
Brake lever free play, checking............. 6-21
Brake light switches.............................. 6-22
Brake pedal........................................... 3-14CCables, checking and lubricating ......... 6-27
Care ........................................................ 7-1
Catalytic converter ................................ 3-17
Clutch lever ........................................... 3-13
Clutch lever free play, adjusting ........... 6-20
Coolant ................................................. 6-13
Coolant temperature warning light ......... 3-4
Cowling and panel, removing and
installing................................................ 6-8DDimmer switch ...................................... 3-12
Drive chain, cleaning and lubricating .... 6-26
Drive chain slack................................... 6-25EEngine break-in....................................... 5-3
Engine idling speed .............................. 6-16 Engine oil and oil filter
cartridge ........... 6-10
Engine serial number .............................. 9-1
Engine stop switch ............................... 3-12
Engine trouble warning light ................... 3-7
FFront and rear brake pads, checking ... 6-22
Front fork, adjusting ............................. 3-20
Front fork, checking ............................. 6-29
Fuel ....................................................... 3-16
Fuel consumption, tips for reducing ...... 5-3
Fuel tank breather hose and overflow hose ................................................... 3-17
Fuel tank cap ........................................ 3-15
Fuses, replacing ................................... 6-32HHandlebar switches .............................. 3-11
Hazard switch....................................... 3-12
Headlight bulb, replacing ..................... 6-35
High beam indicator light ....................... 3-4
Horn switch .......................................... 3-12IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ............... 3-25
Immobilizer system ................................ 3-1
Immobilizer system indicator light .......... 3-7
Indicator lights and warning lights ......... 3-4LLicense plate light bulb, replacing........ 6-39
Luggage strap holders ......................... 3-24MMain switch/steering lock....................... 3-2
Maintenance and lubrication, periodic ... 6-4
Maintenance, emission control
system.................................................. 6-3 Matte color, caution ................................7-1
Model label .............................................9-1
Multi-function meter unit .........................3-8
NNeutral indicator light ..............................3-4OOil level warning light ..............................3-4PParking ....................................................5-4
Part locations ..........................................2-1
Pass switch ...........................................3-12SSafety information ...................................1-1
Seats .....................................................3-18
Shifting ....................................................5-2
Shift pedal .............................................3-13
Shock absorber assembly, adjusting ....3-22
Sidestand ..............................................3-24
Sidestand, checking and lubricating.....6-29
Spark plugs, checking ............................6-9
Specifications .........................................8-1
Starting the engine ..................................5-1
Start switch ...........................................3-12
Steering, checking ................................6-30
Storage ...................................................7-3
Storage compartment ...........................3-19
Supporting the motorcycle ...................6-39TTail/brake light bulb, replacing..............6-38
Throttle grip and cable, checking and
lubricating ...........................................6-27
Throttle grip free play, checking ...........6-17
Tires ......................................................6-18
Tool kit ....................................................6-2
U2SHE1E0.book Page 1 Tuesday, July 15, 2014 4:04 PM