2015 TOYOTA HILUX engine overheat

TABLE OF CONTENTS6
HILUX_OM_OM0K219E_(EE)7-1. Essential information
Emergency flashers ...........438
If your vehicle has to be stopped in an
emergency .......................439 7-2. Steps to take in an
emergency
If your vehicle needs to be towed ..................... 441
If you think something is wrong .............................. 446
Fuel pump shut off system............................. 447
If a warning light turns on or a warning buzzer
sounds ............................ 448
If you have a flat tire .......... 456
If the engine will not start ................................. 476
If the shift lever cannot be shifted from P ............. 477
If the vehicle battery is discharged ...................... 478
If your vehicle overheats ... 482
If you run out of fuel and the engine stalls
(diesel engine only) ......... 485
If the vehicle becomes stuck................................ 486
7When trouble arises
HILUX_OM_OM0K219E_(EE).book Page 6 Wednesday, May 14, 2014 3 :06 PM

19Pictorial index
HILUX_OM_OM0K219E_(EE)Windshield wipers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 204
Precautions against winter season . . . . . . . . . . . . . . . . . . . . . P. 243
Fuel filler door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 209
Refueling method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 209
Fuel type/fuel tank capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 497
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 397
Tire size/inflation pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 513
Winter tires/tire chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 243
Checking/rotation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 397
Coping with flat tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 456
Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 378
Opening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 378
Engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 498
Coping with overheat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 482
Headlights/daytime running lights
*. . . . . . . . . . . . . . . . . . . P. 197
Front position lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 197
Front fog lights
*/rear fog light*. . . . . . . . . . . . . . . . . . . . . . P. 201
Turn signal lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 194
Stop/tail lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 197
License plate lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 197
Back-up lights
Shifting the shift lever to R. . . . . . . . . . . . . . . . . . . . . . . . P. 187, 191
5
6
7
8
Light bulbs of the exterior lights for driving
(Replacing method: P. 423, Watts: P. 516)
*: If equipped
9
10
11
12
13
14
15
HILUX_OM_OM0K219E_(EE).book Page 19 Wednesday, May 14, 2014 3:06 PM

21Pictorial index
HILUX_OM_OM0K219E_(EE)Windshield wipers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 204
Precautions against winter season . . . . . . . . . . . . . . . . . . . . . P. 243
Fuel filler door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 209
Refueling method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 209
Fuel type/fuel tank capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 497
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 397
Tire size/inflation pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 513
Winter tires/tire chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 243
Checking/rotation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 397
Coping with flat tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 456
Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 378
Opening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 378
Engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 498
Coping with overheat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 482
Camera
*. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 219
Headlights/daytime running lights
*. . . . . . . . . . . . . . . . . . . P. 197
Front position lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 197
Front fog lights
*/rear fog light*. . . . . . . . . . . . . . . . . . . . . . P. 201
Turn signal lights
*. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 194
Stop/tail lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 197
License plate lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 197
Back-up lights
Shifting the shift lever to R. . . . . . . . . . . . . . . . . . . . . . . . P. 187, 191
5
6
7
8
9
Light bulbs of the exterior lights for driving
(Replacing method: P. 423, Watts: P. 516)
*: If equipped
10
11
12
13
14
15
16
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23Pictorial index
HILUX_OM_OM0K219E_(EE)Windshield wipers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 204
Precautions against winter season . . . . . . . . . . . . . . . . . . . . . P. 243
Fuel filler door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 209
Refueling method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 209
Fuel type/fuel tank capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 497
Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 397
Tire size/inflation pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 513
Winter tires/tire chain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 243
Checking/rotation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 397
Coping with flat tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 456
Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 378
Opening . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 378
Engine oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 498
Coping with overheat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 482
Camera
*. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 219
Headlights/daytime running lights
*. . . . . . . . . . . . . . . . . . . P. 197
Front position lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 197
Front fog lights
*/rear fog light*. . . . . . . . . . . . . . . . . . . . . . P. 201
Turn signal lights
*. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 194
Stop/tail lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 197
License plate lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . P. 197
Back-up lights
Shifting the shift lever to R. . . . . . . . . . . . . . . . . . . . . . . . P. 187, 191
5
6
7
8
9
Light bulbs of the exterior lights for driving
(Replacing method: P. 423, Watts: P. 516)
*: If equipped
10
11
12
13
14
15
16
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1032. Instrument cluster
2
Instrument cluster
HILUX_OM_OM0K219E_(EE)
■The meters illuminate when
XVehicles with non-optitron type meters
The front position lights are turned on.
XVehicles with optitron type meters
The engine switch is in the “ON” position.
■ The odometer and trip meter display illuminate when
The engine switch is in the “ON” position.
■ The brightness of the instrument panel lights
When the headlight switch is turned to on, the brightness will be reduced
slightly unless the control dial is turned fully clockwise.
■ When disconnecting and reconnecting battery terminals
The trip meter data will be reset.
NOTICE
■To prevent damage to the engine and its components
● Do not let the indicator needle of the tachometer enter the red zone, which
indicates the maximum engine speed.
● The engine may be overheating if the engine coolant temperature gauge is
in the red zone (H). In this case, immediately stop the vehicle in a safe
place, and check the engine after it has cooled completely. ( →P. 482)
HILUX_OM_OM0K219E_(EE).book Page 103 Wednesday, May 14, 2014 3:06 PM

1624-1. Before driving
HILUX_OM_OM0K219E_(EE)
CAUTION
Observe the following precautions.
Failure to do so may result in death or serious injury.
■When driving the vehicle
● During normal driving, do not turn off the engine. Turning the engine off
while driving will not cause loss of steering or braking control, but the
power assist to these systems will be lost. This will make it more difficult to
steer and brake, so you should pull over and stop the vehicle as soon as it
is safe to do so.
However, in the event of an emergency, such as if it becomes impossible
to stop the vehicle in the normal way: →P. 439
● Use engine braking (downshift) to maintain a safe speed when driving
down a steep hill.
Using the brakes continuously may cause the brakes to overheat and lose
effectiveness. ( →P. 188)
● Do not adjust the positions of the steering wheel, the seat, or the inside or
outside rear view mirrors while driving.
Doing so may result in a loss of vehicle control.
● Always check that all passengers’ arms, heads or other parts of their body
are not outside the vehicle.
● On vehicles with manual transmission, do not operate the clutch halfway
for a long period of time unless it is necessary. Doing so could not only
speed up clutch wear, but could also damage the clutch or even cause a
fatal accident such as vehicle fire.
HILUX_OM_OM0K219E_(EE).book Page 162 Wednesday, May 14, 2014 3:06 PM

1644-1. Before driving
HILUX_OM_OM0K219E_(EE)
CAUTION
■If you hear a squealing or scrapi ng noise (brake pad wear indicators)
Have the brake pads checked and replaced by any authorized Toyota
dealer or repairer, or another dul y qualified and equipped professional as
soon as possible.
Rotor damage may result if the pads are not replaced when needed.
It is dangerous to drive the vehicle when the wear limits of the brake pads
and/or those of the brake discs are exceeded.
■
When the vehicle is stopped
● Do not race the engine.
If the vehicle is in any gear other than P (vehicles with automatic transmis-
sion only) or N, the vehicle may accelerate suddenly and unexpectedly,
causing an accident.
● On vehicles with automatic transmission, in order to prevent accidents due
to the vehicle rolling away, always keep depressing the brake pedal while
the engine is running, and apply the parking brake as necessary.
● If the vehicle is stopped on an incline, in order to prevent accidents caused
by the vehicle rolling forward or backward, always depress the brake pedal
and securely apply the parking brake as needed.
● Avoid revving or racing the engine.
Running the engine at high speed while the vehicle is stopped may cause
the exhaust system to overheat, which could result in a fire if combustible
material is nearby.
HILUX_OM_OM0K219E_(EE).book Page 164 Wednesday, May 14, 2014 3:06 PM

1664-1. Before driving
HILUX_OM_OM0K219E_(EE)
CAUTION
■When taking a nap in the vehicle
Always turn the engine off. Otherwise, if you accidentally move the shift
lever or depress the accelerator pedal, this could cause an accident or fire
due to engine overheating. Additionally, if the vehicle is parked in a poorly
ventilated area, exhaust gases may collect and enter the vehicle, leading to
death or a serious health hazard.
■
When braking
● When the brakes are wet, drive more cautiously.
Braking distance increases when the brakes are wet, and this may cause
one side of the vehicle to brake differently than the other side. Also, the
parking brake may not securely hold the vehicle.
● If the power brake assist function does not operate, do not follow other
vehicles closely and avoid hills or shar p turns that require braking. In this
case, braking is still possible, but the brake pedal should be depressed
more firmly than usual. Also, the braking distance will increase. Have your
brakes fixed immediately.
● Do not pump the brake pedal if the engine stalls.
Each push on the brake pedal uses up the reserve for the power-assisted
brakes.
● The brake system consists of 2 individual hydraulic systems: If one of the
systems fails, the other will still operate. In this case, the brake pedal
should be depressed more firmly than usual and the braking distance will
increase.
Have your brakes fixed immediately.
■ If the vehicle becomes stuck (4WD models)
Do not spin the wheels excessively when any of the tires is up in the air, or
the vehicle is stuck in sand, mud, etc. This may damage the driveline com-
ponents or propel the vehicle forward or backward, causing an accident.
HILUX_OM_OM0K219E_(EE).book Page 166 Wednesday, May 14, 2014 3:06 PM