140
SR. NO. SR. NO.SR. NO. SR. NO.
SR. NO.
PROBLEM OBSERVED PROBLEM OBSERVEDPROBLEM OBSERVED PROBLEM OBSERVED
PROBLEM OBSERVED
PROBABLE CAUSE PROBABLE CAUSEPROBABLE CAUSE PROBABLE CAUSE
PROBABLE CAUSE
A AA A
A
CTION CTION CTION CTION
CTION
T TT T
T
O BE O BE O BE O BE
O BE
T TT T
T
AKEN AKENAKEN AKEN
AKEN
ANTI-LOCK BRAKING SYSTEM ANTI-LOCK BRAKING SYSTEMANTI-LOCK BRAKING SYSTEM ANTI-LOCK BRAKING SYSTEM
ANTI-LOCK BRAKING SYSTEM
1. ABS warning lamp stays ‘ON’ ABS unit faulty
No supply to ABS unit • Check wiring connections &
battery condition.
Electrical circuit problem : • Check wiring harness
Intermittent contact, Wiring connections
connections / connections loose/
faulty
Component and sensor failure : • Check gap between sensor &
RPM sensors/toner rings fitting toner ring
loose, gap disturbances, Sensor
signal that deviates from the specified
levels
Circuit / bulb failure • Replace bulb
Leakage from hydraulic unit ports • Eliminate leakage by tightening
Hydraulic unit fluid level low • Check reservoir fluid level and
bleed properly.
Unusual response and malfunction • Check sensor condition &
in the actuators replace if necessary.
PRELIMINAR PRELIMINARPRELIMINAR PRELIMINAR
PRELIMINAR
Y Y Y Y
Y
TR TRTR TR
TR
OUBLE SHOO OUBLE SHOOOUBLE SHOO OUBLE SHOO
OUBLE SHOO
TING TINGTING TING
TING
PRELIMINARY TROUBLE SHOOTING
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S E R V I C E S C H E D U L ESERVICE SCHEDULE SERVICE SCHEDULESERVICE SCHEDULE SERVICE SCHEDULE
SERVICE SCHEDULE
SR SRSR SR
SR
x 1000 km x 1000 kmx 1000 km x 1000 km
x 1000 km
NO NONO NO
NO
OPER OPEROPER OPER
OPER
A AA A
A
TIONS TIONSTIONS TIONS
TIONS
FREQUENCY FREQUENCYFREQUENCY FREQUENCY
FREQUENCY
1-1.5 1-1.51-1.5 1-1.5
1-1.5
15 1515 15
15
30 3030 30
30
45 4545 45
45
60 6060 60
60
75 7575 75
75
90 9090 90
90
105 105105 105
105
GENERAL GENERALGENERAL GENERAL
GENERAL
1 Wash the vehicle & Clean the condenser with compressed air Every Service x x x x x x x x
2 Check & Top up Fluids if required: Coolant, Brake / Clutch Fluid, Battery Electrolyte, Power Every Service x x x x x x x x
Steering Oil, Gear Box Oil, Transfer Case & Front Axle (4X4) / Rear Axle Oil
3 Drain water accumulated in Sedimenter (OR Whenever warning lamp glows) Every Service x x x x x x x x
4 Check Engine Compartment for loose Fasteners, Low pressure fuel lines, Coolant hoses, air hoses, Every Service x x x x x x x x
Vacuum hoses, hydraulic line connections for leakages if any, Attend if necessary
5 Check Underbody for loose Fasteners, hydraulic line connections, Exhaust system / Fuel Pipes for Every Service x x x x x x x x
Damages / Leakages if any. Attend if necessary
6 Apply grease on door latches, door lock, door check stop, striker, bonnet opening lever & lock Every Service x x x x x x x
plate, tailgate hinges & door lock inner ratchet.
7 Check & ensure normal working of engine using Diagnostic Equipment. Every Service x x x x x x x x
2.2L DICOR ENGINE 2.2L DICOR ENGINE2.2L DICOR ENGINE 2.2L DICOR ENGINE
2.2L DICOR ENGINE
1 *Clean air cleaner filter element, Change if red band appears on service indicator even after Every Service x x x x x x x
cleaning
2 *Change engine Oil and Oil filter. Use APICH4+MB228.3 or Higher grade Engine Oil.Every Service x x x x x x x x
OR 1 Year whichever is earlier
3 Check All accessory Drive belts, adjust tension if required, change if damaged Every Service x x x x x x x
OR 1 Year whichever is earlier
4 Change fuel filterEvery Service x x x x x x x
OR 2 Years whichever is earlier
5 *Replace air filter element (OR if RED band appears on Service Indicator) 45,000 km x x
6 Change coolant in the cooling system 60,000 km x
OR 2 Years whichever is earlier
7 Change Sedimenter / Water seperator1,05,000 km x
8 Change Timing Belt & Timing Belt Idler1,05,000 km x
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A L P H A B E T I C A L I N D E X ALPHABETIC INDEX ALPHABETIC INDEX ALPHABETIC INDEX ALPHABETIC INDEX
ALPHABETIC INDEX
A AA A
A
Air Bags 2 2
Aggregate Numbers-Location 1 2
Air Conditioning52, 134
Air Filter & Filter Element 105
Analog Clock 66
Anti Lock Brake System 7 9
Ashtray 6 1
Audio Warning 2 1
Automatic Hub Lock 8 2
B BB B
B
Battery 118
Belt Tension 135
Bonnet Opening / Closing 7 0
Brake Fluid 115
Brakes 7 9
Branded Lubricants 9 5
C CC C
C
Catalytic Converter 132
Central Locking System 13
Child Lock 20
Cigarette Lighter 60
Clutch Fluid 115
Collapsible Steering column 2 1
Combi-Switch 33
Coolants 9 4
D DD D
D
Door Locks 20
Driving Controls 28
Driving in adverse conditions 85
Driving Safety 89
E
ECU 1 1 7
EGR System 132
Engine Compartment 104
Engine Coolant 73
Engine Cooling System 106
Engine oil 72
Engine Oil & Oil Filter 108
Environment Protection 8
F FF F
F
Flat tyre replacement 120
Follow Me Home Headlamp 64
Front & Rear Fog Lights 38
Front / Rear Axle Oil 112
Front Seat 56
Front Windshield / Door Glass Demister 5 4
Fuel 92
Fuel Economy 84
Fuel Gauge 50
Fuel level 72
Fuel Tank Flap Switch 38
Fuel Tank Flap 61
Fuses 130
G GG G
G
Gauges 4 7
Gear Box 78
Gear Box Oil 1 1 0
Gear Shift Lever 32
Glove Box 62
H HH H
H
Hazard Warning 39
Head Lamps & Headlamp Adjustment 113
Headlamp Leveling Switch 40
Headrest 57
Headrest adjustment 1 8
High mounted stop lamp 67
I II I
I
Ignition Switch 29
Immobiliser- Anti Theft Security System 31
Important Information 6,7
Indicators 43
Instrument Cluster 42
J JJ J
J
Jack & Tools 59
Jump Seats 59
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VEHICLE IDENTIFIC VEHICLE IDENTIFICVEHICLE IDENTIFIC VEHICLE IDENTIFIC
VEHICLE IDENTIFIC
A AA A
A
TION & TION & TION & TION &
TION &
VEHICLE REC VEHICLE RECVEHICLE REC VEHICLE REC
VEHICLE REC
ORD ORDORD ORD
ORD
Owner’s Name :
Address :
Selling Dealer Code :
Date of Delivery :
Date of Registration :
Registration No.:
Chassis No.:
Engine No.:
Gear Box No.:
Transfercase No.:
Rear Axle No.:
Front Axle No.:
THE THE THE THE
THE
W WW W
W
ARR ARRARR ARR
ARR
ANT ANTANT ANT
ANT
Y ON Y ON Y ON Y ON
Y ON
THIS THIS THIS THIS
THIS
VEHICLE IS VEHICLE IS VEHICLE IS VEHICLE IS
VEHICLE IS
V VV V
V
ALID ONL ALID ONLALID ONL ALID ONL
ALID ONL
Y Y Y Y
Y
WHEN ABOVE WHEN ABOVEWHEN ABOVE WHEN ABOVE
WHEN ABOVE
INFORMA INFORMAINFORMA INFORMA
INFORMA
TION IS FILLED TION IS FILLEDTION IS FILLED TION IS FILLED
TION IS FILLED
,, ,,
,
SIGNED AND ST SIGNED AND ST SIGNED AND ST SIGNED AND ST
SIGNED AND ST
AMPED BY AMPED BY AMPED BY AMPED BY
AMPED BY
THE SELLING DEALER THE SELLING DEALERTHE SELLING DEALER THE SELLING DEALER
THE SELLING DEALER
DEALER DEALERDEALER DEALER
DEALER
’S SIGNA ’S SIGNA’S SIGNA ’S SIGNA
’S SIGNA
TURE AND ST TURE AND STTURE AND ST TURE AND ST
TURE AND ST
AMP AMPAMP AMP
AMP
Following items are provided in your Following items are provided in yourFollowing items are provided in your Following items are provided in your
Following items are provided in your
T TT T
T
a aa a
a
ta S ta Sta S ta S
ta S
afar afarafar afar
afar
i : i :i : i :
i :
1. 1.1. 1.
1. Owner’s Manual & Service Book
2. 2.2. 2.
2. Battery Warranty Card
3. 3.3. 3.
3. First Aid Kit
4. 4.4. 4.
4. Advance Warning Triangle
5. 5.5. 5.
5. Jack and Handle
6. 6.6. 6.
6. Spare Headlamp bulbs - 2 Nos
7. 7.7. 7.
7. Spare Fuses - (Provided in fuse box)
8. 8.8. 8.
8. Tool Kit
a. Wheel Spanner
b. Screw Driver
c. Ring spanner (8-9)
d. Socket Handle
(Part No. 2654 5890 35 24)
9. 9.9. 9.
9. Manufacturer’s manual for
a. Music System (if fitted)
b. Immobiliser (if fitted)
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