Page 14 of 288
Downloaded from www.Manualslib.com manuals search engine 0-8
55KS0-74E
9. Emission Warranty will not be affected by the change of owner,
provided all the documents are available.
10.All maintenance actions (as specified in the Owner’s Manual
and Service Booklet) need to be followed and recorded in the
manual for emission warranty.
11.The customer needs to produce the PUC (Pollution Under
Control) certificate valid for the period preceding the test during
which the failure is discovered. The receipts (for the mainte-
nance of the vehicle as per specification in Owner’s Manual
and Service Booklet from the date of original purchase of the
vehicle) will also be required.Conditions under which the Emission Warranty is not
APPLICABLE1. In the absence of valid PUC certificate.
2.
Vehicle not serviced from D X W K R U L V H G 0 D U X W L 6 X ] X N L Z R U N V K R S
as per the schedule specified in the Owner’s Manual and
Service Booklet.
3
. Vehicle subjected to abnormal use (accident, motor race, ral-
lies or for the purpose of establishing the records etc).
4. Use of non MGP (Maruti Genuine Part).
5. Vehicle that has been tampered with.
6. Tampering with odometer so that the actual kilometer reading
can not be determined.
7. Use of adulterated fuel and/or unspecified oils (Engine oil,
Transmission oil and Brake oil etc).
Annexure - AList of parts covered under Emission Warranty
1. Fuel Injector Assembly, Pressure Regulator, Throttle Body
Assembly.
2. Electronic Control Module (ECM).
3. Intake Manifold.
4. EGR valve.
5. Ignition Coil.
6. Canister Assembly.
7. Vapour Liquid Seperator.
8. Fuel Tank and Filler Cap.
9. PCV (Positive Crankcase Ventilation) Valve.
10. Oil Filler Cap.
11. Catalytic Convertor.
12. Exhaust Manifold.
13. All Fuel Injection System related SENSORS.
14. High Pressure Fuel Pump.
15. Glow Plug.
16. Glow Plug Controller.
Page 140 of 288
Downloaded from www.Manualslib.com manuals search engine 2 7 + ( 5 & 2 1 7 5 2 / 6 $ 1 ' ( 4 8 , 3 0 ( 1 7
0 6 (
) X H O ) L O O H U ' R R U & D S
64MS137
64MS070
The fuel filler cap is located on the left rear
side of the vehicle. The fuel filler lid can be
unlocked by pulling up the opener lever
located on the outboard side of the driver’s
seat and locked by simply closing the door.
57L51093
To remove the fuel filler cap:
1) Open the fuel filler lid.
2) Remove the cap by turning it counter-
clockwise.
61MM0B104
NOTE:
The cap holder (1) holds the fuel filler cap
(2) by hooking the cap to the groove (3)
when refueling.
To reinstall the fuel filler cap:
1) Turn the cap clockwise until you hear
several clicks.
2) Close the fuel filler lid.
( ; $ 0 3 / ( ( ; $ 0 3 / (
& $ 8 7 , 2 1
5 H P R Y H W K H I X H O I L O O H U F D S V O R Z O \ 7 K H
I X H O P D \ E H X Q G H U S U H V V X U H D Q G P D \
V S U D \ R X W F D X V L Q J L Q M X U \ OpenClose ( ; $ 0 3 / (
: $ 5 1 , 1 *
) X H O L V H [ W U H P H O \ I O D P P D E O H ' R Q R W
V P R N H Z K H Q U H I X H O L Q J D Q G P D N H
V X U H W K H U H D U H Q R R S H Q I O D P H V R U
V S D U N V L Q W K H D U H D (1)
(2)(3)(1)
(1) ( ; $ 0 3 / (
Page 226 of 288
Downloaded from www.Manualslib.com manuals search engine 7-3INSPECTION AND MAINTENANCE
64MS0-74E
Interval: This interval should be judged by odometer reading
or months, whichever comes first.
FREE INSPECTION
PERIODIC MAINTENANCE AT COST
km (x1000)
1
5
10
20
30
40
50
60
70
80
months
1
6
12
24
36
48
60
72
84
96
Engine
1-1
l
l
l
R
l
R
l
R
l
R
1-2- - RRRRRRRR
1-3
l
l
l
l
l
l
l
l
l
l
1-
) ) ) ) ) ) ) ) ) )
1-
Engine Coolant (Level, Leakage)
Engine oil and engine oil
F I L T E R
Cooling system hoses and connections (Leakage and Damage)
Engine Mounting and -anifold &ixing . O I S E , E A K A G E $ A M A G E E T C
Exhaust System (Noise, Leakage etc.
-l-l-I-I-l
1- Exhaust Gas Recirculation Valve
D13A engine ----C--C--
FUEL
2-1.
Air cleaner filter element
Paved-road
Clean after 5,000 KM. Replace after every 40,000 KM.
Dusty Condition
Clean after 2,500 KM or as required. Replace after every 40,000 KM.
Replace more frequently if dust condition is severe.
2-2.
Fuel tank cap, fuel lines and connections (Leakage and Damage)
-
l
-
-
-
l
-
-
-
l
2-3.
Fuel Filter and Water Draining
I
l
I
R
I
R
I
R
I
R
CLUTCH AND TRANSMISSION
3-1.
Clutch fluid (level, leakage)
l
l
l
R
l
R
l
R
l
R
3-2.Clutch slipping (Dragging or Excess Damage) llllllllll
3-3.
Manual Transmission/Transfer or Differential Oil (Level, Leakage)
Replace at 1,60,000 km or 10 years whichever comes first
I
I
I
I
I
I
I
I
I
I
DRIVE SHAFT
4-1.
Drive shaft boot (boot damage)
-
l
l
l
l
l
l
l
l
l
BRAKE
5-1.
Brake Fluid (Level, Leakage)
I
I
I
R
I
R
I
R
I
R
5-2. Brake pedal (pedal - wall clearance) I I I I I I I I I I
5-3.
Parking brake lever and cable (Play, damage)
I
I
I
I
I
I
I
I
I
I
5-4.Brake disc and pad (Wear) – I I I I I I I I I
Page 234 of 288
Downloaded from www.Manualslib.com manuals search engine , 1 6 3 ( & 7 , 2 1 $ 1 ' 0 $ , 1 7 ( 1 $ 1 & (
0 6 (
If the coolant level is below the “LOW”
mark, more coolant should be added.
When the engine is cool, remove the
degassing tank cap by turning it anticlock-
wise slowly to release any pressure. And
add coolant until the degassing tank level
reaches the “FULL” mark. Never fill the
degassing tank above the “FULL” mark. & R R O D Q W 5 H S O D F H P H Q WSince special procedures are required, we
recommend you take your vehicle to your
D X W K R U L V H G 0 D U X W L 6 X ] X N L Z R U N V K R S for
coolant replacement.
$ L U & O H D Q H UIf the air cleaner is clogged with dust, there
will be greater intake resistance, resulting
in decreased power output and increased
fuel consumption.
61MM0A126
Unclamp the side clamps and remove the
element from the air cleaner case. If it
appears to be dirty, replace it with a new
one.
Clamp the side clamps securely.
* H D U 2 L O 0 D Q X D O 7 U D Q V D [ O H 2 L OWhen adding gear oil, use gear oil with the
appropriate viscosity and grade as shown
in the chart below.
We highly recommend you use:
“MARUTI * ( 1 8 , 1 ( GEAR OIL : ”
for manual transaxle gear oil.
0 D Q X D O W U D Q V D [ O H R L O
68LM728
* H D U 2 L O / H Y H O & K H F N V S H H G P D Q X D O W U D Q V D [ O H
52LM021
: $ 5 1 , 1 *
, W L V K D ] D U G R X V W R U H P R Y H W K H U H V H U
Y R L U W D Q N F D S G H J D V V L Q J W D Q N F D S I R U
D G L H V H O H Q J L Q H Z K H Q W K H Z D W H U W H P
S H U D W X U H L V K L J K E H F D X V H V F D O G L Q J
I O X L G D Q G V W H D P P D \ E H E O R Z Q R X W
X Q G H U S U H V V X U H : D L W X Q W L O W K H F R R O D Q W
W H P S H U D W X U H K D V O R Z H U H G E H I R U H
U H P R Y L Q J W K H F D S
( ; $ 0 3 / (
C
Fo o-30
-22-20
-4-10
14 32 50 68 86 104010203040
75W-80
(1) ( ; $ 0 3 / (