2015 SUZUKI NEXA brake fluid
[x] Cancel search: brake fluidPage 11 of 288
Downloaded from www.Manualslib.com manuals search engine 0-5
WARRANTY POLICYMaruti Suzuki India Limited (hereinafter called “Maruti Suzuki”),
warrants that each new Maruti Suzuki vehicle distributed in India
by Maruti Suzuki and sold by an authorised Maruti Suzuki
N % 8 ! dealer will be free, under normal use and service,
from any defects in material and workmanship at the time of
manufacture SUBJECT TO THE FOLLOWING TERMS AND
CONDITIONS:
The Maruti Suzuki vehicle must be delivered by an authorised
Maruti Suzuki N % 8 ! dealer and serviced by D X W K R U L V H G 0 D U X W L
6 X ] X N L Z R U N V K R S (2) Term:The term of the warranty shall be twenty-four (24) months or
40,000 kilometers (whichever occurs first) from the date of
delivery to the first owner.(3) Maruti Suzuki Warranty Obligation:If any defect(s) should be found in the vehicle within the term stip-
ulated above, Maruti Suzuki’s only obligation is to repair or replace
at its sole discretion any part shown to be defective, with a new
part or the equivalent at no cost to the owner for parts or labour,
when Maruti Suzuki acknowledges that such a defect is attribut-
able to faulty material or workmanship at the time of manufacture.
The owner is responsible for any repair or replacements which are
not covered by this warranty.
(4) Limitation:This warranty shall not apply to:
(a) Normal maintenance service required other than the three
free services, including without limitation, oil and fluid
changes, headlight aiming, fastener retightening, wheel bal-
ancing, wheel alignment and tyre rotation, cleaning of injec-
tors, adjustment of clutch and valve clearance.
(b) The replacement of normal wear parts including without lim-
itation, bulbs, tyres and tubes, spark plugs, belts, hoses, fil-
ters, wiper blades, brushes, contact points, fuses, clutch
disc, brake shoes, brake pads, cable and all rubber parts
(except oil seal and glass run).
(c) Any vehicle which has been used for competition or racing.
(d) Any repairs or replacement required as a result of accidents
or collision.
(e) Any defects caused by misuse, negligence, abnormal use or
insufficient care.
(f) Any vehicle which has been modified or altered, including
without limitation, the installation of performance accesso-
ries.
(g) Any vehicle on which parts or accessories not approved by
Maruti Suzuki have been used.
(h) Any vehicle which has not been operated in accordance with
the operating instructions in this Owner’s Manual and Ser-
vice Booklet.
(i) Any vehicle which has not received, during the warranty term,
the service inspections prescribed in this Owner’s Manual
and Service Booklet.
(j) Any vehicle which has been assembled, disassembled,
adjusted or repaired by other than authorised Maruti Suzuki
workshop.
(k) Any vehicle which has been used for purposes other than
what it was designed for.
(l) Any damage or deterioration caused by industrial pollution
and bird droppings.
(1) Qualification:To qualify for this warranty:
Page 80 of 288
Downloaded from www.Manualslib.com manuals search engine % ( ) 2 5 ( ' 5 , 9 , 1 *
0 6 (
: D U Q L Q J D Q G , Q G L F D W R U / L J K W VNOTE:
If warning and indicator lights blink or
come on, the corresponding messages
may be shown on the information display.
% U D N H 6 \ V W H P : D U Q L Q J / L J K W
65D477
Three different types of operations exist
depending on the vehicle’s specification.
1) The light comes on briefly when the
ignition switch is turned to the “ON”
position or the engine switch is pressed
to change the ignition mode to “ON”.
2) The light comes on when the parking
brake is engaged with the ignition
switch in the “ON” position or the igni-
tion mode “ON”.
3) The light comes on when under either
or both of above two conditions.
The light also comes on when the fluid in
the brake fluid reservoir falls below the
specified level.
The light should go out after starting the
engine and fully releasing the parking
brake, if the fluid level in the brake fluid
reservoir is adequate.
If your vehicle is equipped with the ABS,
the brake system warning light also comes
on together with the ABS warning light
when the rear brake force control function(proportioning valve function) of the ABS
system fails.
If the brake system warning light comes on
while you are driving the vehicle, it may
mean that there is something wrong with
the vehicle’s brake system. If this happens,
you should:
1) Pull off the road and stop carefully.
2) Test the brakes by carefully starting and
stopping on the shoulder of the road.
3)If you determine that it is safe, drive
cautiously at low speed to the nearest
D X W K R U L V H G 0 D U X W L 6 X ] X N L Z R U N V K R S for
repairs, or
4) Have the vehicle towed to the nearest
D X W K R U L V H G 0 D U X W L 6 X ] X N L Z R U N V K R S for
repairs.
: $ 5 1 , 1 *
5 H P H P E H U W K D W V W R S S L Q J G L V W D Q F H
P D \ E H O R Q J H U \ R X P D \ K D Y H W R S X V K
K D U G H U R Q W K H S H G D O D Q G W K H S H G D O
P D \ J R G R Z Q I D U W K H U W K D Q Q R U P D O
Page 81 of 288
Downloaded from www.Manualslib.com manuals search engine
% ( ) 2 5 ( ' 5 , 9 , 1 *
0 6 (
NOTE:
Because the brake system is self-adjust-
ing, the fluid level will drop as the brake
pads become worn. Replenishing the
brake fluid reservoir is considered normal
periodic maintenance.
NOTE:
(Parking Brake Reminder Buzzer)
A buzzer sounds intermittently to remind
you to release the parking brake if you
start the vehicle without releasing the park-
ing brake. Make sure that the parking
brake is fully released and the brake sys-
tem warning light turns off.
$ Q W L / R F N % U D N H 6 \ V W H P $ % 6
: D U Q L Q J / L J K W L I H T X L S S H G
65D529
When the ignition switch is turned to the
“ON” position or the engine switch is
pressed to change the ignition mode to
“ON”, the light comes on briefly so you can
check that the light is working.
If the light stays on, or comes on when
driving, there may be something wrong
with the ABS.
If this happens:
1) Pull off the road and stop carefully.
2) Turn the ignition switch to “LOCK” or
change the ignition mode to “LOCK”
(OFF) by pressing the engine switch
and then start the engine again.
If the warning light comes on briefly then
turns off, the system is normal. If the warn-
ing light still stays on.
If the light and the brake system warning
light stay on, or come on simultaneously
when driving, your ABS system is
equipped with the rear brake force control
function (proportioning valve function) andthere may be something wrong with both
the rear brake force control function and
anti-lock function of the ABS system.
If one of these happens, have the system
inspected by your D X W K R U L V H G 0 D U X W L 6 X ] X N L
Z R U N V K R S
If the ABS becomes inoperative, the brake
system will function as an ordinary brake
system that does not have this ABS sys-
tem.
For details of ABS system, refer to “Anti-
Lock Brake System (ABS)” in the “OPER-
ATING YOUR VEHICLE” section.
: $ 5 1 , 1 *
, I D Q \ R I W K H I R O O R Z L Q J F R Q G L W L R Q V
R F F X U \ R X V K R X O G L P P H G L D W H O \ D V N
\ R X U D X W K R U L V H G 0 D U X W L 6 X ] X N L Z R U N
V K R S W R L Q V S H F W W K H E U D N H V \ V W H P
G R H V Q R W J R R X W D I W H U W K H H Q J L Q H
K D V E H H Q V W D U W H G D Q G W K H S D U N L Q J
E U D N H K D V E H H Q I X O O \ U H O H D V H G
Page 101 of 288
Downloaded from www.Manualslib.com manuals search engine
2 3 ( 5 $ 7 , 1 * < 2 8 5 9 ( + , & / (
0 6 (
4) Make sure the hood is fully closed and
latched.
5) Check the headlights, turn signal lights,
brake lights and horn for proper opera-
tion.
6) Adjust the seat and head restraint.
7) Check the brake pedal and the parking
brake lever.
8) Adjust the mirrors.
9) Make sure that you and all passengers
have properly fastened the seat belts.
10)Make sure that all warning lights come
on as the ignition switch is turned to the
“ON” position or the engine switch is
pressed to change the ignition mode to
ON.
11)Check all gauges.
12)Make sure that the BRAKE SYSTEM
WARNING light turns off when the park-
ing brake is released.
Once a week, or each time you fill your fuel
tank, perform the following under-hood
checks:
1) Engine oil level
2) Coolant level
3) Brake fluid level
4) Battery electrolyte level
5) Windshield washer fluid level
6) Hood latch operation
Pull the hood release handle inside the
vehicle. Make sure that you cannot
open the hood all the way without
releasing the secondary latch. Be sure
to close the hood securely after check-
ing for proper latch operation. See theitem “All latches, hinges and locks” of
Page 226 of 288
Downloaded from www.Manualslib.com manuals search engine 7-3INSPECTION AND MAINTENANCE
64MS0-74E
Interval: This interval should be judged by odometer reading
or months, whichever comes first.
FREE INSPECTION
PERIODIC MAINTENANCE AT COST
km (x1000)
1
5
10
20
30
40
50
60
70
80
months
1
6
12
24
36
48
60
72
84
96
Engine
1-1
l
l
l
R
l
R
l
R
l
R
1-2- - RRRRRRRR
1-3
l
l
l
l
l
l
l
l
l
l
1-
) ) ) ) ) ) ) ) ) )
1-
Engine Coolant (Level, Leakage)
Engine oil and engine oil
F I L T E R
Cooling system hoses and connections (Leakage and Damage)
Engine Mounting and -anifold &ixing . O I S E , E A K A G E $ A M A G E E T C
Exhaust System (Noise, Leakage etc.
-l-l-I-I-l
1- Exhaust Gas Recirculation Valve
D13A engine ----C--C--
FUEL
2-1.
Air cleaner filter element
Paved-road
Clean after 5,000 KM. Replace after every 40,000 KM.
Dusty Condition
Clean after 2,500 KM or as required. Replace after every 40,000 KM.
Replace more frequently if dust condition is severe.
2-2.
Fuel tank cap, fuel lines and connections (Leakage and Damage)
-
l
-
-
-
l
-
-
-
l
2-3.
Fuel Filter and Water Draining
I
l
I
R
I
R
I
R
I
R
CLUTCH AND TRANSMISSION
3-1.
Clutch fluid (level, leakage)
l
l
l
R
l
R
l
R
l
R
3-2.Clutch slipping (Dragging or Excess Damage) llllllllll
3-3.
Manual Transmission/Transfer or Differential Oil (Level, Leakage)
Replace at 1,60,000 km or 10 years whichever comes first
I
I
I
I
I
I
I
I
I
I
DRIVE SHAFT
4-1.
Drive shaft boot (boot damage)
-
l
l
l
l
l
l
l
l
l
BRAKE
5-1.
Brake Fluid (Level, Leakage)
I
I
I
R
I
R
I
R
I
R
5-2. Brake pedal (pedal - wall clearance) I I I I I I I I I I
5-3.
Parking brake lever and cable (Play, damage)
I
I
I
I
I
I
I
I
I
I
5-4.Brake disc and pad (Wear) – I I I I I I I I I
Page 227 of 288
Downloaded from www.Manualslib.com manuals search engine 7-4
INSPECTION AND MAINTENANCE
64MS0-74E
Interval: This interval should be judged by odometer reading
or months, whichever comes first.
FREE INSPECTION
PERIODIC MAINTENANCE AT COST
km (x1000)
1
5
10
20
30
40
50
60
70
80
months
1
6
12
24
36
48
60
72
84
96
5-5.
Brake drum and shoes (Wear)
-
-
I
I
I
I
I
I
I
I
5-6.Master cylinder and wheel cylinder or caliper, brake hoses and pipes (Fluid
leakage, damage)IIIIIIIIII
5-7.
Master cylinder sub assembly, wheel cylinder boot kit & caliper seal set
I
I
I
I
I
R
I
I
I
R
WHEEL
6-1.
Tyres (air pressure, abnormal wear, crack and rotation)
I
I&O
I&O
I&O
I&O
I&O
I&O
I&O
I&O
I&O
6-2. Wheels (Damage) I I I IIIIIII
6-3.
Front/Rear wheel bearing (Loose, damage)
I
I
I
I
I
I
I
I
I
I
FRONT / REAR SUSPENSION
7-1.
Suspension strut (Oil leakage, damage)
I
I
I
I
I
I
I
I
I
I
7-2. Suspension arms / Knuckle support (Loose, damage) – I I I I I I I I I
7-3.
Rear spring (Damage)
I
I
I
I
I
I
I
I
I
I
7-4.Shock absorbers (Oil leakage, damage) I I I I IIIIII
7-5.
All bolts and nuts (Loose)
–
T
T
T
T
T
T
T
T
T
7-6.Torsion rods – I I I I I I I I I
STEERING
8-1.
Steering wheel (Play, loose)
I
I
I
I
I
I
I
I
I
I
8-2.Steering column and tie rods (Loose, damage, wear) I I I I I I I I I I
ELECTRICAL
9-1.
Battery electrolyte (Level, leakage)
I
I
I
I
I
I
I
I
I
I
9-2. Wiring harness connection (Loose, damage) – I I I I I I I I I
9-3.
Lighting system (Operation, stains, damage)
I
I
I
I
I
I
I
I
I
I
9-4.Horn (Operation) IIIIII I II I
9-5.
System Voltage
)
I
I
I
I
I
I
I
I
I
BODY
10-1.
All chassis bolts and nuts (Tighten)
–
I
T
T
T
T
T
T
T
T
10-2. All latches, hinges and locks (Function)) I I&L I&L I&L I&L I&L I&L I&L I&L I&L
Page 236 of 288
Downloaded from www.Manualslib.com manuals search engine , 1 6 3 ( & 7 , 2 1 $ 1 ' 0 $ , 1 7 ( 1 $ 1 & (
0 6 (
& O X W F K 3 H G D O ) O X L G & R Q W U R O & O X W F K
64MS141
Check the clutch pedal for smooth opera-
tion and clutch fluid level from time to time.
If clutch dragging is felt with the pedal fully
depressed, have the clutch inspected by
D X W K R U L V H G 0 D U X W L 6 X ] X N L Z R U N V K R S. If the
clutch fluid level is near the “MIN” triangle
mark, fill it up to the “MAX” triangle mark
with MARUTI genuine brake fluid.
) X H O ) L O W H U
64MS175
The fuel filter works as a water sedimentor
as well.
Drain water according to the Periodic
Maintenance Schedule. To drain water:
1) Place a pan or ample rag under the fuel
filter drain nozzle.
2) Loosen the drain screw (1). The water
will be drained.
3) Tighten the drain screw when the water
changes to the diesel fuel.
7 L J K W H Q L Q J W R U T X H I R U G U D L Q V F U H Z
1 P N J P O E I W
% U D N H V % U D N H ) O X L G
64MS141
Check the brake fluid level by looking at
the reservoir in the engine compartment.
Check that the fluid level is between the
“MAX” and “MIN” triangle mark. If the
brake fluid level is near the “MIN” triangle
mark, fill it up to the “MAX” triangle mark
with MARUTI GENUINE BRAKE FLUID.
MAX
MIN
(1)
( ; $ 0 3 / (
MAX
MIN
Page 237 of 288
Downloaded from www.Manualslib.com manuals search engine
, 1 6 3 ( & 7 , 2 1 $ 1 ' 0 $ , 1 7 ( 1 $ 1 & (
0 6 (
NOTE:With disc brakes, the fluid level can be
expected to gradually fall as the brake pads
wear. % U D N H 3 H G D OCheck if the brake pedal stops at the regular
height without spongy feeling when you
depress it. If not, have the brake system
inspected by your D X W K R U L V H G 0 D U X W L 6 X ] X N L
Z R U N V K R S. If you doubt the brake pedal for
the regular height, check it as follows:
54G108
3 H G D O W R I O R R U F D U S H W P L Q L P X P G L V
W D Q F H ³ D ´ P P L Q With the engine running, measure the dis-
tance between the brake pedal and floor
carpet when the pedal is depressed with
approximately 30 kg (66 lbs) of force. The
minimum distance required is as specified.
Since your vehicle’s brake system is self-
adjusting, there is no need for pedal adjust-
ment.
If the pedal to floor carpet distance as mea-
sured above is less than the minimum dis-
tance required, have your vehicle inspected
by your D X W K R U L V H G 0 D U X W L 6 X ] X N L Z R U N V K R S.NOTE:When measuring the distance between the
brake pedal and floor wall, be sure not to
include the floor mat or rubber on the floor
wall in your measurement.
: $ 5 1 , 1 *
) D L O X U H W R I R O O R Z W K H J X L G H O L Q H V E H O R Z
F D Q U H V X O W L Q S H U V R Q D O L Q M X U \ R U V H U L
R X V G D P D J H W R W K H E U D N H V \ V W H P