Page 99 of 130

CAUTION!
It is essential when replacing the cables on the
battery that the positive cable is attached to the
positive post and the negative cable is attached to the
negative post. Battery posts are marked (+) positive
and negative (-) and are identified on the battery
case. Also, if a “fast charger” is used while the battery
is in vehicle, disconnect both vehicle battery cables
before connecting the charger to the battery. Do not
use a “fast charger” to provide starting voltage.
WARNING!
Battery posts, terminals, and related accessories con-
tain lead and lead compounds. Always wash hands
after handling the battery.
Cooling System
WARNING!
You or others can be badly burned by hot engine
coolant (antifreeze) or steam from your radiator. If
you see or hear steam coming from under the hood,
do not open the hood until the radiator has had time
to cool. Never try to open a cooling system pressure
cap when the radiator is hot.
Engine Coolant Checks
Check the engine coolant (antifreeze) protection every
12 months (before the onset of freezing weather, where
applicable). If the engine coolant (antifreeze) is dirty or
rusty in appearance, the system should be drained,
flushed and refilled with fresh coolant. Check the front of
the A/C condenser (if equipped) or radiator for any
accumulation of bugs, leaves, etc. If dirty, clean by gently
6
MAINTAINING YOUR VEHICLE 97
Page 103 of 130

•Mixing engine coolant (antifreeze) types is not recom-
mended and can result in cooling system damage. If
HOAT and OAT coolant are mixed in an emergency,
have a authorized dealer drain, flush, and refill with
OAT coolant (conforming to MS.90032) as soon as
possible.
Cooling System Pressure Cap
The cap must be fully tightened to prevent loss of engine
coolant (antifreeze), and to ensure that the engine coolant
(antifreeze) will return to the radiator from the coolant
expansion bottle.
The cap should be inspected and cleaned if there is any
accumulation of foreign material on the sealing surfaces.
WARNING!
• Do not open hot engine cooling system. Never add
engine coolant (antifreeze) when the engine is
overheated. Do not loosen or remove the cap to cool
an overheated engine. Heat causes pressure to
build up in the cooling system. To prevent scalding
or injury, do not remove the pressure cap while the
system is hot or under pressure.
• Do not use a pressure cap other than the one
specified for your vehicle. Personal injury or en-
gine damage may result.
Disposal Of Used Engine Coolant
Used ethylene glycol-based engine coolant (antifreeze) is
a regulated substance requiring proper disposal. Check
with your local authorities to determine the disposal
rules for your community. To prevent ingestion by ani-
mals or children, do not store ethylene glycol-based
6
MAINTAINING YOUR VEHICLE 101
Page 105 of 130

•Do not change the thermostat for Summer or Winter
operation. If replacement is ever necessary, install
ONLY the correct type thermostat. Other designs may
result in unsatisfactory engine coolant (antifreeze)
performance, poor gas mileage, and increased emis-
sions.
Brake System
Brake Master Cylinder — Brake Fluid Level Check
The fluid level of the master cylinder should be checked
when performing under the hood service, or immedi-
ately if the “Brake System Warning Light” indicates
system failure.
The brake master cylinder has a translucent plastic
reservoir. On the outboard side of the reservoir, there is a
“MAX” mark and a “MIN” mark. The fluid level must be
kept within these two marks. Do not add fluid above the
full mark because leakage may occur at the cap. With disc brakes, the fluid level can be expected to fall as
the brake linings wear. However, an unexpected drop in
fluid level may be caused by a leak and a system check
should be conducted.
Refer to “Fluids, Lubricants, And Genuine Parts” in
“Maintaining Your Vehicle” for further information.
WARNING!
•
Use only manufacturer’s recommended brake
fluid. Refer to “Fluids, Lubricants, and Genuine
Parts” in “Maintaining Your Vehicle” for further
information. Using the wrong type of brake fluid
can severely damage your brake system and/or
impair its performance. The proper type of brake
fluid for your vehicle is also identified on the
original factory installed hydraulic master cylinder
reservoir.
(Continued)
6
MAINTAINING YOUR VEHICLE 103
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WARNING!(Continued)
•To avoid contamination from foreign matter or
moisture, use only new brake fluid or fluid that has
been in a tightly closed container. Keep the master
cylinder reservoir cap secured at all times. Brake
fluid in a open container absorbs moisture from the
air resulting in a lower boiling point. This may
cause it to boil unexpectedly during hard or pro-
longed braking, resulting in sudden brake failure.
This could result in a accident.
•
Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts, causing the
brake fluid to catch fire. Brake fluid can also damage
painted and vinyl surfaces, care should be taken to
avoid its contact with these surfaces.
•Do not allow petroleum based fluid to contaminate
the brake fluid. Brake seal components could be
damaged, causing partial or complete brake failure.
This could result in an accident.
Automated Manual Transmission
Checking Fluid Levels
To check the gear oil and check/replace the hydraulic
clutch operating system fluid, contact only your autho-
rized dealer.
NOTE: Do not add or use leak detection dye in the
hydraulic clutch operating system fluid.
WARNING!
Used gear oil contains substances that are hazardous
for the environment. It is advisable to have oil
changed by your authorized dealer where used oil
will be disposed of according to the law.
104 MAINTAINING YOUR VEHICLE
Page 120 of 130
WARNING!
•You can be badly injured working on or around a
motor vehicle. Do only service work for which you
have the knowledge and the right equipment. If
you have any doubt about your ability to perform a
service job, take your vehicle to a competent me-
chanic.
• Failure to properly inspect and maintain your ve-
hicle could result in a component malfunction and
effect vehicle handling and performance. This
could cause an accident.
ADDITIONAL MAINTENANCE — B6 TO B20
BIODIESEL
NOTE:
• Under no circumstances should oil change intervals
exceed 10,000 miles (16 093km) or six months, which-
ever comes first.
• The owner is required to monitor mileage for B6-B20
biodiesel, the automatic oil change indicator system
does not reflect the use of biofuels.
118 MAINTENANCE SCHEDULE
Page 122 of 130
WARNING!
•You can be badly injured working on or around a
motor vehicle. Do only service work for which you
have the knowledge and the right equipment. If
you have any doubt about your ability to perform a
service job, take your vehicle to a competent me-
chanic.
• Failure to properly inspect and maintain your ve-
hicle could result in a component malfunction and
effect vehicle handling and performance. This
could cause an accident.
120 MAINTENANCE SCHEDULE
Page 124 of 130

Adding Engine Coolant (Antifreeze).............99
Adding Fuel ..............................66
Air bag Light .............................17
Air Cleaner, Engine (Engine Air Cleaner Filter) .....92
Antifreeze (Engine Coolant) ...............98, 105
Disposal ............................. .101
Anti-Lock Warning Light .....................17
Automated Manual Transmission Fluid Type ........................... .109
Battery .................................96
Brake Fluid ............................ .109
Brake System ........................... .103
Fluid Check .......................... .103
Master Cylinder ....................... .103
Warning Light ..........................17
Capacities, Fluid ......................... .105Caps, Filler
Oil (Engine) ............................91
Radiator (Coolant Pressure) ................101
Check Engine Light (Malfunction Indicator Light) . . .17
Coolant Pressure Cap (Radiator Cap) ...........101
Cooling System ...........................97
Adding Coolant (Antifreeze) ................99
Coolant Capacity ...................... .105
Coolant Level ...........................97
Disposal of Used Coolant .................101
Drain, Flush, and Refill ....................98
Points to Remember .....................102
Pressure Cap ......................... .101
Radiator Cap ......................... .101
Selection of Coolant (Antifreeze) .......98, 105, 106
Cruise Light ..............................17
Diesel Exhaust Fluid (DEF) ..................106
Diesel Fuel .......................... .60, 106
122 INDEX
Page 126 of 130

Gauge................................17
Light .................................17
Requirements ...................... .60, 105
Specifications ...........................62
Tank Capacity ......................... .105
Gauges Fuel .................................17
Odometer .............................17
Speedometer ...........................17
Tachometer ............................17
Gear Ranges ..............................48
General Maintenance .......................17
Gross Axle Weight Rating ....................73
Gross Vehicle Weight Rating ..................72
Hitches Trailer Towing ..........................76 Information Center, Vehicle
...................30
Instrument Cluster ...................... .16, 17
Intervention Regeneration Strategy ..............96
Lights Airbag ................................17
Anti-Lock .............................17
Brake Warning ..........................17
Check Engine (Malfunction Indicator) ..........17
Cruise ................................17
Engine Temperature Warning ................17
Fog ..................................17
High Beam ............................17
High Beam Indicator ......................17
Instrument Cluster .......................17
Low Fuel ..............................17
Oil Pressure ............................17
Seat Belt Reminder .......................17
Tire Pressure Monitoring (TPMS) .............17
124 INDEX