2015 Ram ProMaster engine

STARTING AND OPERATING
CONTENTS
STARTING PROCEDURES .................37
▫ Normal Starting Procedure ................38
▫ Starting Fluids ........................39
▫ Extreme Cold Weather ...................40
 NORMAL OPERATION ...................41
▫ Cold Weather Precautions ................41
▫ Engine Idling .........................43
▫ Stopping The Engine ...................43
▫ Cooling System Tips — Automated Manual
Transmission .........................44 
ENGINE BLOCK/TRANSMISSION HEATER — IF
EQUIPPED ............................45
 AUTOMATED MANUAL TRANSMISSION .....46
▫ Gear Ranges .........................48
▫ Parking The Vehicle .....................54
▫ Instrument Cluster Messages ..............56
▫ Towing The Vehicle .....................60
 FUEL REQUIREMENTS ...................60
▫ Fuel Specifications .....................62
▫ Biodiesel Fuel Requirements ...............63
5

STARTING PROCEDURES
Before starting your vehicle, adjust your seat, both inside
and outside mirrors, and fasten your seat belts.
The starter is allowed to crank for up to 10-second
intervals. Waiting a few minutes between such intervals
will protect the starter from overheating.
WARNING!
•Never leave children alone in a vehicle, or with
access to an unlocked vehicle.
• Allowing children to be in a vehicle unattended is
dangerous for a number of reasons. A child or
others could be seriously or fatally injured. Chil-
dren should be warned not to touch the parking
brake, brake pedal or the shift lever.
(Continued)
WARNING! (Continued)
•Do not leave the Key Fob in or near the vehicle (or
in a location accessible to children). A child could
operate power windows, other controls, or move
the vehicle.
NOTE: Engine start up in very low ambient temperature
could result in evident white smoke. This condition will
disappear as the engine warms up.
CAUTION!
If the “Generic Warning Light” remains on and a
“Service Fuel Filter” message displays, DO NOT
START engine before you drain the water from the
fuel filter housing to avoid engine damage. Please
see your authorized dealer for draining the fuel
filter/water separator and fuel filter replacement.
5
STARTING AND OPERATING 37

Normal Starting Procedure
The shift lever must be in the NEUTRAL (N) position,
and the brake pedal must be pressed, to allow engine
cranking. Place the shift lever in NEUTRAL (N) and
apply the brake pedal BEFORE turning the key to the
START/AVV position; otherwise, the engine will not
crank and the key must be cycled OFF, then back on,
before cranking is allowed.
Observe the instrument panel cluster lights when starting
the engine.
NOTE:Normal starting of either a cold or a warm
engine is obtained without pumping or pressing the
accelerator pedal.
1. Press and hold the brake pedal.
2. Place the shift lever into the NEUTRAL (N) position while keeping the brake pedal depressed. 3. Turn the ignition switch to the ON/RUN/MAR posi-
tion and watch the instrument panel cluster lights.
CAUTION!
If the “Generic Warning Light” remains on and a
“Service Fuel Filter” message displays, DO NOT
START engine before you drain the water from the
fuel filter housing to avoid engine damage. Please
see your authorized dealer for draining the fuel
filter/water separator and fuel filter replacement.
4. After the Glow Plug light turns off, turn the ignition switch to the AVV (START) position to start the engine.
Do not press the accelerator during starting.
5. If you wish to stop the cranking of the engine prior to the engine starting, release the ignition key so that it
turns back to the ON/RUN position.
38 STARTING AND OPERATING

6. Check that the oil pressure warning light has turnedoff.
7. Release the parking brake.
To start the engine if the transmission is faulty, the
“Delayed startup” procedure may be required.
NOTE: Not all Transmission Failures requires the “De-
layed startup” Procedure, it depends on the type of
failure.
(refer to Instrument Cluster Messages underAuto-
mated Manual Transmission in this section for further
information):
• Begin with the key in the OFF position.
• Press and hold the brake pedal. •
Turn the key to the START/AVV position and hold it
there for at least seven seconds with the brake de-
pressed. The engine will start, and the transmission
will operate in recovery mode (maximum gear permit-
ted = 3rd, automatic mode not available). If the engine
does not start, contact your authorized dealer.
Starting Fluids
The engine is equipped with a glow plug preheating
system. If the instructions in this manual are followed,
the engine should start in all conditions and no type of
starting fluid should be used.
WARNING!
• Do not leave children or animals inside parked
vehicles in hot weather. Interior heat build up may
cause serious injury or death.
(Continued)
5
STARTING AND OPERATING 39

WARNING!(Continued)
•When leaving the vehicle, always remove the key
fob and lock your vehicle.
• Never leave children alone in a vehicle, or with
access to an unlocked vehicle. Allowing children to
be in a vehicle unattended is dangerous for a
number of reasons. A child or others could be
seriously or fatally injured. Children should be
warned not to touch the parking brake, brake pedal
or the gear selector/shift lever. Do not leave the key
fob in or near the vehicle (or in a location accessible
to children), A child could operate power windows,
other controls, or move the vehicle.
Extreme Cold Weather
This vehicle has three heating elements; one engine block
heater (a resistance heater installed in the water jacket of
the engine) and two transmission heaters (one resistance heater installed under the oil reservoir of the hydraulic
actuation system and one on the differential cover of the
transmission). They require a 110–115 Volt AC electrical
outlet with a grounded, three-wire extension cord. Their
use is recommended for environments that routinely fall
below -10°F (-23°C). They should be used when the
vehicle has not been running overnight or longer periods
and should be plugged in two hours prior to start. Their
use is required for cold starts with temperatures under
-17°F (-27°C).
NOTE:
The engine is designed to work at an ambient
temperature ranging from -22°F to + 122°F (-30°C to +
50C°). Rubber, pipes, timing belt cover and electronic
devices are not designed to work out of this range.
In the case of LOW temperature after Starting, the Auto-
mated Manual Transmission may not be able to engage first
gear. In this case a message Shift not allowedappears. In
this situation use the engine block heater.
40 STARTING AND OPERATING

NOTE:The engine and transmission block heater cord is
a factory installed option. If your vehicle is not equipped,
heater cords are available from your authorized
MOPAR® dealer.
• A 12 Volt heater built into the fuel filter housing aids in
preventing fuel gelling. It is controlled by a built-in
thermostat.
• A Diesel Pre-Heat system both improves engine start-
ing and reduces the amount of white smoke generated
by a warming engine.
NORMAL OPERATION
Observe the following when the diesel engine is operat-
ing.
• All message center lights are off.
• Malfunction Indicator Light (MIL) is off.
• Generic Warning Light is off. •
Engine Oil Pressure telltale is not illuminated.
Cold Weather Precautions
Operation in ambient temperature below 32°F (0°C) may
require special considerations. The following charts sug-
gest these options:
Fuel Operating Range
NOTE: Use “Ultra Low Sulfur Diesel Fuels” ONLY.
Fuel Operating Range Chart
5
STARTING AND OPERATING 41

*No. 1 Ultra Low Sulfur Diesel Fuel should only be used
where extended arctic conditions (-10°F/-23°C) exist.
NOTE:
•Use of Climatized Ultra Low Sulfur Diesel Fuel or
Number 1 Ultra Low Sulfur Diesel Fuel results in a
noticeable decrease in fuel economy.
• Climatized Ultra Low Sulfur Diesel Fuel is a blend of
Number 2 Ultra Low Sulfur and Number 1 Ultra Low
Sulfur Diesel Fuels which reduces the temperature at
which wax crystals form in fuel.
• The fuel grade should be clearly marked on the pump
at the fuel station.
• The engine requires the use of “Ultra Low Sulfur
Diesel Fuel”. Use of incorrect fuel could result in
engine and exhaust system damage. Refer to “Fuel
Requirements” in “Starting And Operating” for fur-
ther information. •
Commercially available fuel additives are not neces-
sary for the proper operation of your diesel engine.
However, if seasonably adjusted fuel is not available
and you are operating below 20°F (-6°C), MOPAR
Premium Diesel Fuel Treatment (or equivalent) may be
beneficial to avoid fuel gelling.
Engine Oil Usage
Refer to “Maintenance Procedures” in “Maintaining Your
Vehicle” for the correct engine oil viscosity.
Engine Warm-Up
Avoid full throttle operation when the engine is cold.
When starting a cold engine, bring the engine up to
operating speed slowly to allow the oil pressure to
stabilize as the engine warms up.
If temperatures are below 32°F (0°C), operate the engine
at moderate speeds for five minutes before full loads are
applied.
42 STARTING AND OPERATING

Engine Idling
Avoid prolonged idling, long periods of idling may be
harmful to your engine because combustion chamber tem-
peratures can drop so low that the fuel may not burn
completely. Incomplete combustion allows carbon and var-
nish to form on piston rings, cylinder head valves, and
injector nozzles. Also, the unburned fuel can enter the
crankcase, diluting the oil and causing rapid wear to the
engine.
Stopping The Engine
Idle the engine a few minutes before routine shutdown.
After full load operation, idle the engine three to five
minutes before shutting it down. This idle period will
allow the lubricating oil and coolant to carry excess heat
away from the combustion chamber, bearings, internal
components, and turbocharger. This is especially impor-
tant for turbocharged diesel engines.NOTE:
Refer to the following chart for proper engine
shutdown.
Driving
Condition Load
Turbo-
charger
Tempera- tureIdle Time
(min.) Be-
fore Engine Shutdown
Stop and GoEmpty CoolLess than One
Stop and GoMedium One
Highway Speeds Medium Warm Two
City Traffic Maximum GCWR Three
Highway Speeds Maximum
GCWR Four
Uphill Grade Maximum
GCWR Hot Five
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STARTING AND OPERATING 43