Page 316 of 347
Noise Systems Maintenance Chart and Service Log — Insert Month, Day, Year under column mileage closest
to the mileage at which service was performed.
MILES 67,500 75,000 82,500 90,000 97,500 105,000 112,500 120,000
KILOMETERS 108 000 120 000 132 000 144 000 156 000 168 000 180 000 192 000
Exhaust system-
inspect
Air cleaner
assembly-inspect
ODOMETER
READING
PERFORMED BY
PERFORMED AT
314 MAINTAINING YOUR VEHICLE
Page 327 of 347
Maintenance Chart — Cummins Diesel Engine
Mileage or time passed (which-ever comes first):
7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000 112,500
120,000
127,500
135,000
142,500
150,000
Or Months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
Change engine oil every 15,000
miles (24 000 km) or six months
or 500 Hours or sooner if
prompted by the oil change indi-
cator system, whichever comes
first. ** XXXXXXXXXXXXXXXXX X XX
Additional Inspections
Check the Diesel Exhaust Fluid
(DEF) tank, refill if necessary. XXXXXXXXXXXXXXXXX X XX
Rotate the tires. X X X X X X X X X X X X X X X X X X X X
7
MAINTENANCE SCHEDULE 325
Page 328 of 347
Mileage or time passed (which-ever comes first):
7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000 112,500
120,000
127,500
135,000
142,500
150,000
Or Months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
Lubricate front drive shaft fitting
(4x4). XXXXXXXXXXXXXXXXX X XX
Lubricate outer tie rod ends. X X X X X X X X X X X X X X X X X X X X
Inspect engine air filter, replace if
necessary. **** XXXXXXXX X X
Inspect the front suspension, tie
rod ends and boot seals for
cracks or leaks and all parts for
damage, wear, improper loose-
ness or end play; replace if nec-
essary. XXXXXXXX X X
326 MAINTENANCE SCHEDULE
Page 329 of 347
Mileage or time passed (which-ever comes first):
7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000 112,500
120,000
127,500
135,000
142,500
150,000
Or Months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
Inspect the brake linings. XXXXX X
Inspect and adjust parking brake. XXXXX X
Inspect drive belt; replace as nec-
essary. XXXXXX
Inspect wheel bearings. XXXX X
Additional Maintenance
Replace engine fuel filter element. X X X X X X X X X X
Replace chassis mounted fuel
filter element. XXXXXXXX X X
7
MAINTENANCE SCHEDULE 327
Page 330 of 347
Mileage or time passed (which-ever comes first):
7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000 112,500
120,000
127,500
135,000
142,500
150,000
Or Months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
Inspect the front and rear axle
surfaces. If gear oil leakage is
suspected, check the fluid level. If
using your vehicle for police, taxi,
fleet, off-road or frequent trailer
towing change the axle fluid. *
Inspect the transfer case fluid
(4x4), change for any of the fol-
lowing: police, taxi, fleet, or fre-
quent trailer towing. XXXX X
Change the transfer case fluid
(4x4). XX
328 MAINTENANCE SCHEDULE
Page 331 of 347
Mileage or time passed (which-ever comes first):
7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000 112,500
120,000
127,500
135,000
142,500
150,000
Or Months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
Change automatic transmission
fluid (AS69RC transmission only). XXXX X
Change the automatic transmis-
sion fluid and sump filter
(AS69RC transmission only). XX
Change automatic transmission
fluid and filter(s) if using your ve-
hicle for any of the following: po-
lice, fleet, or frequent trailer tow-
ing (68RFE transmission only). XX
Change automatic transmission
fluid and filter(s). X
7
MAINTENANCE SCHEDULE 329
Page 332 of 347
Mileage or time passed (which-ever comes first):
7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000 112,500
120,000
127,500
135,000
142,500
150,000
Or Months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
Change the manual transmission
fluid if using your vehicle for any
of the following: police, fleet, or
frequent trailer towing. XX
Replace Crankcase Ventilation
Filter (CCV). XX
Flush and replace power steering
fluid. X
Flush and replace engine
coolant. *** X
Adjust valve lash clearance. X
330 MAINTENANCE SCHEDULE
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