2015 MITSUBISHI iMiEV service

If this problem occurs...
Quick index 2-5
2
The vehicle is stuck
in sand, mud, or
snow.
Rock your vehicle back and forth to free it. P.8-13
WA R N I N G When attempting to rock your vehicle out of
a stuck position, be sure that
no one is near the vehicl
e. The rocking motion may c
ause the vehicle to
suddenly lurch forward or backward, possibly injuring bystanders. Avoid spinning the wheels. Prolonged efforts to free
a stuck vehicle may result
in transmission failure.
If the vehicle remains stuck after several rocking attempts, have a towing service pull the vehicle out.
Problem
Do this
Ref. page
The brakes are not functioning prop- erly after driving through water.
Dry out the brakes by driving slowly whil
e lightly pressing the brake pedal. P.6-5
A tire is punctured.
1. Park the vehicle in a safe place where the surface is flat and level. 2. Repair the flat tire with tire repair kit.
P.8-5
Problem
Do this
Ref. Page
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Familiarizing yourself with i-MiEV
General information/Charging 3-3
3
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Motion energy is converted into electric energy using the motor as a power generator. While decelerating, electric energy will becreated and used to charge to the main drive lithium-ion battery.  If you lift your foot off the accelerator pedal while driving, a braking force thatequivalent to the engine braking of a gas- oline or diesel powered vehicle engine vehicle will
be generate.
For increased regenerative braking, set the selector lever to “B” (REGENERATIVE BRAKE MODE) or “ECO” (ECOMODE) as follows: • “B”: Strong regenerative braking (For downhill driving)• “ECO”: Moderate regenerative braking (For economical driving or gentle down- hill driving)
 As greater brake fo
rce is applied by
depressing the brak
e pedal, increased
regenerative braking occurs.
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 Keep the brake pedal depressed until you are ready to drive. When the vehicle is inthe “D” (DRIVE), “ECO” (ECO MODE),“B” (REGENERATIVE BRAKE MODE) or “R” (REVERSE) position, if you release the brake pedal and even if you donot depress accelerator, the vehicle will creep and may move slowly.
Regenerative braking
WA R N I N G
NOTE
 When the main drive lithium-ion battery level is full or nearly
full, or the main drive
lithium-ion battery temperature is too high or too low, the regenerative braking force may be reduced and stronger service brake effortmay be required to operate the brakes. When the main drive lithium-ion battery level is no longer full or near full,
or the main drive lith-
ium-ion battery temperature has returned to a normal range, the regene
rative brake force
will resume.  If a problem occurs in the electric motor unit, or if the ABS and/or the ASC have been acti-vated, the regenerati
ve braking will be
restricted. The service brakes will still oper- ate.
Main drive lithium-ion battery
WA R N I N G The main drive lithium-ion battery is a sealed high voltage battery and has nouser serviceable parts.
• To avoid severe burn
s and/or
electrical
shock that may result in serious injury ordeath, never attempt to detach the maindrive lithium-ion battery from the vehi- cle or try to disassemble it.• Never attempt to dispose or recycle themain drive lithium-ion battery by your- self. Consult with a certified i-MiEVdealer, when the main drive lithium-ion battery is disposed or recycled.• Never attempt to use the main drive lith-ium-ion battery for any other purpose.CAUTION To help prevent damage to the main drive lithium-ion battery, foll
ow the instructions
described below. Failure
to do so can result
in damage to the main
drive lithium-ion bat-
tery that will not
be covered by the main
drive lithium-ion battery warranty.• Do not leave your vehicle with the energylevel gauge (Refer to
“Energy level gauge”
on page 5-40) showing 0 bars.• Repeatedly performing quick charging canreduce battery capacity. Regular charging isrecommended unless quic
k charging is nec-
essary.WA R N I N G
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Familiarizing yourself with i-MiEV 3-4 General information/Charging
3
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 The capacity of the lithium-ion battery used as the main drive lithium-ion battery on your i-MiEV, like other commonly used lithium ion batt
eries, will decrease
according to time and usage. This type of decrease in battery capacity is normal, and is not indicative of a
ny defect or failure in
your main drive lithium-ion battery. As the main drive lithium-ion battery capac- ity decreases, the in
itial cruising range of
the vehicle will si
milarly decrease.
 Mitsubishi Motors estimates that after 5 years, the capacity of the main drive lith-ium-ion battery provided with your vehi- cle will be a
pproximately 80% of the
original capacity. Af
ter 10 years, the
capacity should be approximately 70% of the original capacity. These are only esti- mates, and the actual capacity of yourvehicle battery over
time will depend on a
variety of factors including how your vehicle is used, stored and charged. Fac- tors that can adve
rsely affect battery
capacity over time incl
ude frequent driv-
ing using aggressive
acceleration/deceler-
ation, repeated frequent use of the quick charger, and operation/storage in extremetemperature environments.  The main drive lithium-ion battery has a limited service life, and when its chargingcapacity falls, owne
rs should bring their
vehicle to a certified i-MiEV dealer for inspection and possible battery replace-ment.  For details regardi
ng the warranty cover-
age for the main drive lithium-ion battery,refer to the Warranty and Maintenance Manual.
N01200400016
The distance you can driv
e the vehicle (cruis-
ing range) depends on
a number of factors
including available char
ge, weather, tempera-
ture, usage, battery age, topography, and driv- ing style. When the main drive lithium-ion battery is new, the estimated cruising rangewith a fully charged main drive lithium-ion battery is 62 miles (100 km) based on the EPA laboratory test commonly called thecombined range. Your actual range can vary, either initially or as the battery ages and with use over time.As the main drive lithium-ion battery capac- ity decreases, the cruising range of the vehi- cle will similarly decrease. Refer to“Decrease of battery capacity” on page 3-4.
 Do not store your vehicle at ambient temper- atures above 131 °F (55 °C) for over 24hours, or below -13 °F (-25 °C) for over 7 days. The tempera- tures may damage the
main drive lithium-ion
battery.NOTE
 It is recommended that your vehicle be stored at temperatures below 77 °F (25 °C)to help maximize the life of the main drive lithium-ion battery.
Decrease of battery capacity
CAUTION
NOTE
 To help maintain the capacity of the main drive lithium-ion batter
y, the following are
recommended:
• Fully charge the vehicle by regular charg-ing every 2 weeks. • Do not repeat charging when the main drive lithium-ion battery is at
or near full charge.
Cruising range
NOTE
Since cooling or he
ating consumes power
from the main drive lithium-ion battery,operation of these functions will reduce the cruising range.NOTE
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High-Voltage components 3-30 General information/Charging
3
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High voltage components and wiring cables are located as shown in the figure below.
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A crash or impact significant enough to require an emergency response for conven- tional vehicles would
also require the same
response for electric vehicles. Also follow the instruct
ions described below
to avoid severe burns a
nd electrical shock that
may result in serious injury or death.
High-Voltage components
WA R N I N G The EV (Electric Vehicle) system uses high voltage up to DC 330 volt. The system canbe hot during and after starting and when the vehicle is shut off. Be careful of both the high voltage and
the high temperature.
Follow the warning labels that are attached to the vehicle. Never touch, disassemble, remove or replace high-voltage parts, exposed elec- trical components, cables or connectors.Failure to follow this instruction can result in severe burns
or electric shock
causing serious injury
or death. High-volt-
age cables are colore
d orange. Th
e vehicle
high voltage system has no user service- able parts. Take your
vehicle to a Certified
i-MiEV dealer for an
y necessary mainte-
nance. Always assume the hi
gh voltage battery
and associated compon
ents are energized
and fully charged.
1- Regular charge port 2- MCU 3- Main drive lithium-ion battery 4- Heater5- Air conditioner compressor 6- High voltage connector 7- Service plug8- Electric motor (Electric motor unit) 9- On board charger/DC-DC converter 10- Quick charge portIn case of a collision
WA R N I N G If your vehicle is dr
ivable, pull your vehi-
cle off the road to a safe, nearby locationand remain on the scene.Also, if possible, do
the follow
ing opera-
tions and stay out of the way of any oncoming traffic while awaiting thearrival of emergency responders.• Apply chocks to the wheels.• Move the selector
lever to the “P”
(PARK) position.• Apply the parking brake.• Open the windows,
doors and liftgate.
• Turn the electric motor switch to the “LOCK” position.• Turn on the hazard warning flashers.• Move the key away fr
om the vehicle to
prevent unintended start-up of the sys-tem by inadvertent contact with a switch or impact from the crash.
 Never touch high-vol
tage wiring, connec-
tors, and other high-vol
tage parts, such as
the inverter unit and main drive lithium-ion battery. An electric shock may occur if exposed electric wires are visible when viewed from inside
or outside of your
vehicle. For their locations, see “High- voltage components” on page 3-30. If the vehicle receives a strong impact to the floor while driving, stop the vehicle in a safe place and check the floor.
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High-Voltage components
General information/Charging 3-31
3
 Leaks or damage to the main drive lith- ium-ion battery may result in a fire. If youdiscover them, contact emergency servicesimmediately. Since the fluid leak may be lithium manganite from the Lithium-ion battery, never touch any fluid leakingfrom the inside or outs
ide of the vehicle. If
the fluid contacts you
r skin or eyes, wash
it off immediately with a large amount ofwater and receive immediate medical attention to help
avoid serious injury.
If you are unable to sa
fely assess the vehi-
cle due to vehicle damage, do not touch the vehicle. Leave the vehicle and contactemergency services. Advise emergency responders that this is
an electric vehicle.
If a fire occurs in th
is vehicle,
leave the
vehicle as soon as possible and contact emergency services. Do not attempt toextinguish a fire by yourself. If the fire involves a lithium-ion battery, it will require large, sustained volumes of waterfor extinguishment. Using a small amount of water or the incorrect fire extinguisher can result in serious injury or death fromelectrical shock. When you leave the ve
hicle, if possible,
open the windows,
doors and liftgate to
prevent accumulation of poisonous/com- bustible gasses. This will also assist in therescue and fire fighting process.WA R N I N G
 As with any vehicle fi
re, the byproducts of
combustion can be toxic. Do not inhalesmoke, vapors, or gas
from the vehicle.
Move to a safe distance upwind and uphill from the vehicle fire
and out of the way of
any oncoming traffic
while awaiting the
arrival of emergency responders. If you detect leaking
fluids, sparks, smoke,
flames, gurgling, popping or hissing noises originating from the
high voltage battery
compartment, contact emergency servicesimmediately. This may result in a fire. Physical damage to
the vehicle or high
voltage battery may re
sult in immediate or
delayed release of t
oxic and/or flammable
gases and fire. If your vehicle needs
to be towed, trans-
port the vehicle on a flatbed truck or towthe vehicle either with all wheels or the rear wheels (drive
wheels) off the ground.
If the rear wheels ar
e on the ground when
towing, this may cause damage to the elec- tric motors. This may also cause a fire, if wiring in the electric motor unit roombecomes damaged. Refer to “Towing” on page 8-12. Do not attempt to repair a damaged elec- tric vehicle yourself. Please contact a cer- tified i-MiEV dealer for service.WA R N I N G
 In the event of an ac
cident that requires
body repair and painting, the vehicleshould be delivered to a Certified i-MiEVdealer to have the main drive lithium-ion battery and high voltage parts such as the inverter, including the attached wiringharness, removed prior to painting. If exposed to heat in the paint booth, the main drive lithium-ion battery will experi-ence battery capacity loss. A damaged main drive lithium-ion battery can also pose safety risks to untrainedmechanics and repair personnel.NOTE
 The emergency shut-off
system will be acti-
vated and the high-voltage
system will auto-
matically turn off under the following conditions: • Certain front, side or rear collisions. • Certain EV (Electric Vehicle) system mal- functions.
 When the emergency shut
-off system is acti-
vated, the ready indicato
r is turned off. Refer
to “Indicator and warning light package” onpage 5-41.  If the emergency shut-off system activates, contact a Certifie
d i-MiEV dealer.
WA R N I N G
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5
Features and controlsBreak-in recommendations ..............................................................5-2 Keys .................................................................................................5-2 Electronic immobilizer (Anti-theft starting system) ........................5-2Keyless entry system .......................................................................5-5 Door locks ........................................................................................5-8 Power door locks ........
...........
...........
...........
...........
...........
.........
.....5-9
Child safety locks for rear door ..........
...........
.........
.........
.........
.....5-10
Liftgate ........................................................................................... 5-11 Theft-alarm system ........................................................................5-12Power window control ...................................................................5-14 Parking brake .................................................................................5-16 Inside rearview mirror ...................................................................5-16Outside rearview mirrors ...............................................................5-17 Electric motor switch .....................................................................5-18 Steering wheel lock ........................................................................5-20Starting the electric motor unit ......................................................5-20 Transmission ..................................................................................5-21 Acoustic vehicle alerting system (AVAS) ......................................5-23Service brake .................................................................................5-24 Brake assist system ........................................................................5-25 Anti-lock braking system ...............................................................5-25Electric power steering system (EPS) ............................................5-27 Active stability control (ASC) .......................................................5-28 Tire pressure monitoring system ....................................................5-30Instrument cluster ..........................................................................5-34 Indicator and warning light package ..............................................5-41 Indicators .......................................................................................5-42Warning lights ................................................................................5-42
Combination headlights and dimmer switch ................................. 5-44 Turn signal lever ............................................................................ 5-46 Hazard warning flasher switch ...................................................... 5-47Front fog light switch .................................................................... 5-47 Wiper and washer switch ............................................................... 5-48 Electric rear window defogger switch ....
...........
...........
...........
...... 5-50
Horn switch ................................................................................... 5-50 Sun visors ...................................................................................... 5-51 12 V power outlet .......................................................................... 5-51Interior lights ................................................................................. 5-52 Storage spaces ................................................................................ 5-54 Cup holder ..................................................................................... 5-55Assist grip ...................................................................................... 5-56
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Acoustic vehicle alerting system (AVAS)
Features and controls 5-23
5
N00514500359
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For short waiting periods, such as at traffic signals the vehicle can be
left in selector lever
position and held stationary with the service brake. For longer waiting periods with the electricmotor unit running, plac
e the selector lever in
the “N” (NEUTRAL) position and apply the parking brake, while holding the vehicle sta-tionary with the service brake.
N00515100075
To park the vehicle, first bring it to a com-plete stop, fully engage the parking brake, and then move the selector lever to the “P” (PARK) position.
If you are going to leave the vehicle unat- tended, always switch
off the electric motor
unit and carry the key.
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While driving at low speeds, such as in park-ing lots, the acoustic vehicle alerting system(AVAS) alerts people who may not hear your vehicle approaching. The system sounds when the vehicle speed isapproximately 22 mph
(35 km/h) or less.
The acoustic vehicle alerting system (AVAS) will operate under th
e following conditions:
 When the vehicle sp
eed is approximately
2 mph (3 km/h) or less and the brake pedal is not depressed.
WA R N I N G While driving on a slippery road, do not use the “B” position.
Abruptly releasing
the accelerator pedal can apply strongregenerative braking
causing the vehicle
to skid which could result in an accident.NOTE
 When the main drive lithium-ion battery level is full or nearly
full, or the main drive
lithium-ion battery temp
erature is too high or
too low, the regenerative braking force may be reduced and stronger effort may berequired to operate the brakes.
Operation of the transmission
CAUTION Before selecting a pos
ition with the electric
motor unit running and the vehicle station- ary, fully depress the brake pedal to prevent the vehicle from creeping.The vehicle will begin to move as soon as the transmission is engage
d, the brakes should
only be released when you are ready to driveaway. Depress the brake pedal
with the right foot at
all times. Using the left foot could cause driver move- ment delay in case of an emergency.
 Operating the accelerator pedal while the other foot is resting
on the brake pedal will
affect braking efficien
cy and may cause pre-
mature wear of brake pads.
Waiting
CAUTION Never hold the vehicle
stationary on a hill
with the accelerator. Always apply the park- ing brake and/or service brake.
Parking
CAUTION
NOTE
 On a slope, be sure to apply the parking brake before moving the selector lever to the“P” (PARK) position. If you move the selec- tor lever to the “P” (PARK) position before applying the parking brake, it may be diffi-cult to disengage the
selector lever from the
“P” (PARK) position when next you drive the vehicle, requiring a
pplication of a strong
force to the selector lever to move from the “P” (PARK) position.
Acoustic vehicle alerting system (AVAS)
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Service brake 5-24 Features and controls
5
 When the vehicle sp
eed is approximately
2-22 mph (3-35 km/h).
The system will not operate under the follow- ing conditions:  When the vehicle sp
eed is approximately
2 mph (3 km/h) or less and the brake pedal is depressed. When the vehicle sp
eed is approximately
22 mph (35 km/h) or more.  When the selector lever is in the “P” (PARK) position.
Under normal conditions, the indicator light in the instrument cluster illuminates when theelectric motor switch is turned to the “ON” position and goes off a
few seconds later.
Always confirm the indicator light goes offbefore driving.
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Overuse of the brake can cause poor brakeresponse and premature wear of the brakepads.
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Your vehicle is equipped with power brakesfor more braking force with reduced brakepedal effort. Your brakes are designed to operate at full capacity, even if the power assist is lost.If the power assist is lost, the effort needed to press the brake pedal is greater. If you should lose the power assist for somereason, the brakes will still work. If the power brake unit or either of the two brake hydraulic systems stop working prop-
WA R N I N G Always pay special attention to pedestri- ans. Even if the acou
stic vehicle alerting
system (AVAS) sounds, pedestrians may not notice your vehicle.
NOTE
 If the indicator light blinks, turn the electric motor switch back to the “LOCK” positionand again turn the switch to the “ON” posi- tion. It is not a malfunction if the indicator lightgoes off. If the indica
tor light blinks again,
however, have the vehicl
e inspected at a cer-
tified i-MiEV dealer as soon as possible.
Service brake Brake pedal
WA R N I N G Do not leave any obje
cts near the brake
pedal or let a floor
mat slide under it;
doing so could prevent the full pedalstroke that would be necessary in an emergency. Make sure that the pedal can be operated freely at
all times. Make sure
the floor mat is securely held in place.CAUTION It is important not to drive the vehicle with your foot resting on the brake pedal when braking is not required.
This practice can
result in very high brake temperatures, pre- mature pad wear, and pos
sible damage to the
brakes.
Power brakes
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