Page 87 of 120

3. Open the water drain valve, and let any accumulated
water drain.
4. Close the water drain valve.
5. Remove using a socket. Rotate counterclockwise for
removal.
6. Remove the used filter cartridge from the housing and
dispose of according to your local regulations.
7. Wipe clean the sealing surfaces of the lid and housing.
8. Lubricate o-ring on new filter with clean engine oil.
9. Repeat steps 5 through 8 to service second filter in fuel
filter assembly.Priming If The Engine Has Run Out Of Fuel
WARNING!
Do not open the high pressure fuel system with the
engine running. Engine operation causes high fuel
pressure. High pressure fuel spray can cause serious
injury or death.
1. Add a substantial amount of fuel to the tank, approxi-
mately 2 to 5 gal (8L to 19L).
2. Press ignition switch twice without your foot on brake
to put vehicle in Run position. This will activate the in
tank fuel pump for approximately 30 seconds. Repeat
this process twice.
3. Start the engine using the “Normal Starting” proce-
dure. Refer to “Starting Procedures” in “Starting and
Operating” for further information.
5
MAINTAINING YOUR VEHICLE 85 
     
        
        Page 88 of 120
CAUTION!
The starter motor will engage for approximately 30
seconds at a time. Allow two minutes between crank-
ing intervals.
NOTE:The engine may run rough until the air is forced
from all the fuel lines.
WARNING!
Do not use alcohol or gasoline as a fuel blending
agent. They can be unstable under certain conditions
and be hazardous or explosive when mixed with
diesel fuel.
CAUTION!
Due to lack of lubricants in alcohol or gasoline, the
use of these fuels can cause damage to the fuel
system.
NOTE:
•We recommend you use a blend of up to 5% biodiesel,
that meets ASTM specification D-975 with your diesel
engine. Use of biodiesel mixture in excess of 20% can
negatively impact the fuel filter’s ability to separate
water from the fuel, resulting in high pressure fuel
system corrosion or damage.
•In addition, commercially available fuel additives are
not necessary for the proper operation of your diesel
engine.
86 MAINTAINING YOUR VEHICLE 
     
        
        Page 96 of 120

Charge Air Cooler — Inter-Cooler
The charge air cooler is positioned in front of the radiator
and the air conditioner condenser. Air enters the engine
through the air cleaner and passes through the turbo-
charger, where it is pressurized. This pressurized air
rapidly reaches high temperature. The air is then directed
through a hose to the charge air cooler and through
another hose to the intake manifold of the engine. This
cooling process enables more efficient burning of fuel
resulting in fewer emissions.
To guarantee optimum performance of the system, keep
the surfaces of the charge air cooler, condenser and
radiator clean and free of debris. Periodically check the
hoses leading to and from the charge air cooler for cracks
or loose clamps resulting in loss of pressure and reduced
engine performance.
Brake System
Brake Master Cylinder — Brake Fluid Level Check
The fluid level of the master cylinder should be checked
when performing under the hood service, or immedi-
ately if the “Brake System Warning Light” indicates
system failure.
The brake master cylinder has a translucent plastic
reservoir. On the outboard side of the reservoir, there is a
“MAX” mark and a “MIN” mark. The fluid level must be
kept within these two marks. Do not add fluid above the
full mark because leakage may occur at the cap.
With disc brakes, the fluid level can be expected to fall as
the brake linings wear. However, an unexpected drop in
fluid level may be caused by a leak and a system check
should be conducted.
Refer to “Fluids, Lubricants, And Genuine Parts” in
“Maintaining Your Vehicle” for further information.
94 MAINTAINING YOUR VEHICLE 
     
        
        Page 114 of 120

Adding Engine Coolant (Antifreeze).............90
Adding Fuel..............................65
Air Bag Light.............................21
Air Cleaner, Engine (Engine Air Cleaner Filter).....78
Air Conditioning Filter......................79
Alarm (Security Alarm)......................21
Antifreeze (Engine Coolant)...................89
Capacities.............................96
Disposal..............................92
Anti-Lock Warning Light.....................13
Automatic Transmission
Fluid Type.............................99
Axle Fluid...............................99
Battery.................................87
Brake Fluid..............................99
Brake System.............................94
Fluid Check............................94
Master Cylinder.........................94Warning Light..........................17
Capacities, Antifreeze (Engine Coolant)...........96
Capacities, Fluid...........................96
Caps, Filler
Oil (Engine)............................77
Radiator (Coolant Pressure).................92
Charge Air Cooler.........................94
Coolant Pressure Cap (Radiator Cap)............92
Cooling System...........................88
Adding Coolant (Antifreeze)................90
Coolant Capacity........................96
Coolant Level...........................88
Disposal Of Used Coolant..................92
Drain, Flush, And Refill...................89
Points To Remember......................93
Pressure Cap...........................92
Radiator Cap...........................92
112 INDEX 
     
        
        Page 118 of 120

Automatic Transmission...................38
Engine Block Heater...................38, 45
Remote................................8
Starting Procedures.........................37
Starting Procedures (Diesel Engines).............37
Tachometer..............................13
Temperature Gauge, Engine Coolant.............16
Ti re s
Pressure Warning Light....................18
Trailer Towing..........................59
Tongue Weight/Trailer Weight.................56
Towing.................................51
Guide................................56
Weight...............................56
Trailer Towing............................51
Cooling System Tips......................63
Hitches...............................55
Minimum Requirements...................57Trailer And Tongue Weight.................56
Wiring................................61
Trailer Towing Guide.......................56
Trailer Weight............................56
Transfer Case
Fluid.................................99
Transmission
Fluid.................................99
Turn Signals..............................14
Viscosity, Engine Oil........................77
Voltmeter................................41
Water Separator, Diesel Fuel..................81
116 INDEX