Passenger Compartment Fuse Panel
The fuse box is located behind the passenger airbag cover. You can
access it through the glove box.
Fuse/Relay
LocationFuse Amp
RatingProtected Circuits
1 20A Horn
2 15A Flasher relay
3 20A Power point
4 10A Data Link Connector (DLC), Engine
diagnostic connector, Parking brake warning
5 15A Run relay
6 — Not used
7 — Not used
8 5A Radio, GEM
9 5A Power window relay
10 15A Heated mirrors
11 5A Wiper and washer systems
12 10A Transmission shift selector
13 20A Radio/SYNC®, Power mirrors
14 10A Interior lamp relay
15 10A Interior lamp relay
Relay #2
Relay #3
Horn
Relay #4
Relay #5#1
#12#22
#2
#13#23
#3
#14#24
#4
#15#25
#6
#17#27 #5
#16#26
#7
#18#28
#8
#19#29
#9 #30
#10
#20
#11
#21#31 Relay #1
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Owners Guide gf(ownloose), 1st Printing, December 2013
Canadian_French(fr_can)
Fuse/Relay
LocationFuse Amp
RatingProtected Circuits
16 15A High beams, Indicator
17 — Not used
18 5A Dimmer switch, Interior lighting
19 15A Engine control (diesel engine only)
20 5A Starting system
21 10A DRL resistor
22 15A Air horn, Air suspension dump, Two-speed
axle, Driver-controlled locking differential
23 10A Flasher relay
24 15A Hydraulic brakes relay, Fuel heater relay
(diesel engine only), Air dryer
25 10A Blower motor relay coil
26 10A Right-hand low beam headlight
27 — Not used
28 10A Left-hand low beam headlight
29 10A Cluster, GEM
30 15A Allison electronic transmission
31 15A Mirror fold relay
Relay 1 — Interior lamps
Relay 2 — Not used
Relay 3 — Horn
Relay 4 — Not used
Relay 5 — Not used
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Fuse/Relay
LocationFuse Amp
RatingProtected Circuits
4 30A* Trailer tow turn/stop lamps (combined)
Trailer tow turn lamps (separate)
5 — Not used
R1 — Trailer tow ABS relay (non electric trailer
brake vehicles only)
R2 — Trailer tow marker lamp relay
R3 — Trailer tow stop lamp relay
R4 — Trailer tow tail lamp relay
R5 — Not used
R6 — Not used
R7 — Trailer tow left turn lamp relay
R8 — Trailer tow right turn lamp relay
*Maxi fuse
Inline Fuses
Your vehicle may have several inline fuses located in, or on, the battery
cables located in the battery box (depending on application).
•All vehicles equipped with an Allison transmission have a 10 amp fuse
located in the clean power cables located in the battery box.
•All vehicles have a 30 amp fuse located in the clean power cables
located in the battery box.
•All vehicles equipped with hydraulic brakes have a 40 amp fuse
located in the clean power cables located in the battery box. In
addition, another 30 amp fuse is located in a fuse holder just above
the power distribution center located in the vehicle’s engine
compartment.
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Quality service parts are available through an authorized dealer. If dealer
parts are not used, make sure the replacement parts are of equivalent
quality.
WARNING:The use of inferior parts can adversely affect the
quality and reliability of your vehicle which, in turn, can result in
property damage, personal injury or death.
To avoid damage to your vehicle’s electrical components before electric
welding:
•Disconnect both battery cables.
•Attach the welder ground cable as close as possible to the part being
welded.
•We recommend temporarily removing the component if welding close
to an electrical component.
Follow the checks and services in theScheduled Maintenancechapter.
Have an authorized dealer or service center inspect your vehicle at least
once a year. Remember that regular maintenance and inspections usually
prevent serious problems from developing later.
If the owner or operator of the vehicle is a skilled technician and intends
on performing the vehicle maintenance and service, he is strongly urged
to purchase a service manual.
Electrical System
Periodically inspect electrical connectors on the outside of the cab and
on the engine and frame for corrosion and tightness. Exposed terminals,
such as the fuel sender, cranking motor, alternator and feed-through
studs, should be cleaned and re-coated with a lubricant sealing grease
such as Motorcraft Silicone Brake Caliper Grease and Dielectric
Compound XG-3, or equivalent. This should include the ground cable
connector for batteries, engine and cab as well as the jump-starting stud.
Accessory Feed Connections
Vehicle electrical systems are complex and often include powertrain
components, such as engine and transmission controls, instrument panels
and ABS. While most systems operate on battery voltage (12 volts),
some systems can be as high as 90 volts or as low as five volts. See the
Electrical Circuit Diagram Manuals,available from your vehicle’s
manufacturer, to make sure that any extra body lights and accessory
connections to circuits are both appropriate and not overloaded. Do not
make modifications to any vehicle control system without first contacting
an authorized dealer.
198Maintenance
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Perform a complete inspection of the air induction system annually.
In areas where road salt is used, disassemble the joints of each aluminum
component and inspect for salt build-up and presence of chlorine that
can cause aluminum particles to flake off and enter the engine
combustion chambers. If evidence of corrosion is found (usually at the
pipe connections), use a wire brush to clean the inside of the pipes and
inside the rubber hoses.
If pitting is evident at the joint ends of the intake pipes, use Motorcraft
Silicone Gasket and Sealant TA-30 to seal the joints. Make sure no
excess material, which can pull into the engine, is on the inside of the
pipes. If the service condition of the pipes, hoses or clamps is
questionable, replace the defective part(s).
Make sure to clean all dust and debris out of the pipes and couplings
with a clean, damp rag before reassembly.
Chassis-mounted Charge Air Cooler
Visually inspect the core assembly for debris and clogging of external fins
with the engine off. Before engine operation, remove any debris blocking
the core.
•Turbocharger-to-charge air cooler
•Charge air cooler-to-intake manifold pipe
•Mounting bracket
•Chassis-mounted charge air cooler core
Inspect air intake piping:
•Check for accumulation of salt deposits (where applicable). If
present, disassemble and clean the complete air intake piping system.
If pitting is evident on the intake piping, use Motorcraft Silicone
Gasket and Sealant TA-30 to seal joints against leakage.
•Check for loose hoses and clamps.
•Check for ruptured or collapsed hoses.
•Check air cleaner housing for cracks.
Suspension Inspection
Note:Do not adjust air suspension height to any setting other than the
specified setting. Altering the height setting changes the driveline angle
and may result in unwarrantable component damage, such as
transmission component damage.
Verify drive axle air suspension height and height control valve
performance at engine oil change intervals.
206Maintenance
2015 F-650/750(f67)
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OPENING AND CLOSING THE HOOD
WARNING:The parking brake must be fully set before opening
the hood or possible personal injury may occur.
WARNING:To reduce the risk of the possibility of personal
injury, never stand beneath the hood when it is being raised or
lowered.
WARNING:If you must leave the engine running while checking
under the hood, do not allow any loose clothing, jewelry, hair or
other items to get near moving engine components or possible personal
injury may occur.
A latch located on each fender holds the hood and fenders in position.
Before opening the hood, set the parking brake, shift into positionN
(automatic transmission) or first (manual transmission) and turn the
engine off.
To open the hood:
1. Lift up on the bottom of each latch.
208Maintenance
2015 F-650/750(f67)
Owners Guide gf(ownloose), 1st Printing, December 2013
Canadian_French(fr_can)
When Fail-Safe Mode Turns On
WARNING:Never remove the coolant reservoir cap while the
engine is running or hot.
Note:Driving your vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to an
authorized dealer as soon as possible.
You have limited engine power when in the fail-safe mode, so drive your
vehicle with caution. Your vehicle is not able to maintain high-speed
operation and the engine runs rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage; therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Have your vehicle taken to an authorized dealer.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
5. Restart the engine and take your vehicle to an authorized dealer.
TRANSMISSION FLUID CHECK
Allison Automatic Transmissions
See yourAllison Automatic Transmission Operator’s Manualfor
scheduled transmission fluid checks and change intervals. Your
transmission does not consume fluid. However, you should check the
fluid level if the transmission is not working properly. For example, if the
transmission slips or shifts slowly or if you notice some sign of fluid
leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive your vehicle until it is at normal operating
temperature, approximately 20 miles (30 kilometers). Verify that the
transmission fluid temperature gauge, located on the instrument cluster,
is within the normal range.
1. Drive your vehicle 20 miles (30 kilometers) or until it reaches normal
operating temperature.
2. Park your vehicle on a level surface and engage the parking brake.
3. With the engine running, parking brake engaged and your foot on the
brake pedal, move the gearshift lever through all of the gear ranges.
Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in positionNorPand leave the engine
running.
5. Remove the dipstick, wiping it clean with a clean, dry, lint-free rag.
Maintenance215
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6. Install the dipstick making sure to seat it fully in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be
in the designated area for normal operating temperature or ambient
temperature.
If you must add transmission fluid, see yourAllison Automatic
Transmission Operator’s Manualfor the correct fluid type.Use of a
non-approved automatic transmission fluid may cause internal
transmission component damage.
Fluid levels above the safe range may result in transmission failure. An
overfill condition of transmission fluid may cause shift or engagement
concerns or possible damage.
TorqShift® Automatic Transmission
See theScheduled Maintenancechapter for scheduled intervals for
fluid checks and changes. Your transmission does not consume fluid.
However, you should check the fluid level if the transmission is not
working properly. For example, if the transmission slips or shifts slowly
or if you notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive your vehicle until it is at normal operating
temperature, approximately 20 miles (30 kilometers). Verify that the
transmission fluid temperature gauge, located on the instrument cluster,
is within the normal range.
1. Drive your vehicle 20 miles (30 kilometers) or until it reaches normal
operating temperature.
2. Park your vehicle on a level surface and engage the parking brake.
3. With the engine running, parking brake engaged and your foot on the
brake pedal, move the gearshift lever through all of the gear ranges.
Allow sufficient time for each gear to engage.
4. Latch the gearshift lever in positionPand leave the engine running.
5. Remove the dipstick, wiping it clean with a clean, dry, lint-free rag.
6. Install the dipstick making sure to seat it fully in the filler tube.
7. Remove the dipstick and inspect the fluid level. The fluid should be
in the designated area for normal operating temperature or ambient
temperature.
216Maintenance
2015 F-650/750(f67)
Owners Guide gf(ownloose), 1st Printing, December 2013
Canadian_French(fr_can)