Releasing Spring Manually
WARNING:Do not attempt to disassemble the parking brake
chamber under any circumstances. The high spring load may
cause serious injury.
WARNING:Block the wheels to help prevent the vehicle from
moving.
WARNING:Unexpected and possibly sudden vehicle movement
may occur if these precautions are not taken.
If you release hydraulic pressure from the spring brake chamber the
power spring applies the brake and, unless hydraulic pressure can be
re-established, you must release the spring brake as follows in order to
move your vehicle.
Loosen the jam nut (A) and un-thread the adjustment rod (B) from the
chamber to reduce tension on the cable (C). Continue to un-thread the
adjustment rod all the way and remove it from the chamber. The nut and
shaft are metric.
CA
B
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Air Brakes
WARNING:Do not use the gearshift selector in place of the
parking brake; unexpected and possible sudden vehicle
movement may occur if these precautions are not taken. Always set the
parking brake fully AND make sure the gearshift selector is in position
Rfor vehicles equipped with manual transmission or positionN(except
Allison 2200 transmission) orP(Allison 2200 transmission) for vehicles
with automatic transmission.
If the service brakes should fail to operate while your vehicle is moving,
you can make an emergency stop with the parking brake. Since the
parking brake only applies stopping power to the rear wheels, your
vehicle’s stopping distance greatly increases and the handling of your
vehicle is adversely affected. Make repairs immediately to an inoperative
air brake system circuit.
WARNING:This control is used for parking only. Do not leave
the vehicle unattended after setting the parking brake without
placing the transmission inpositionRfor vehicles equipped with manual
transmission or positionN(except Allison 2200 transmission) orP
(Allison 2200 transmission) for vehicles with automatic transmission.
Use of wheel chocks is also recommended in hilly or off-road usage.
Pull the yellow parking brake knob
out to apply the parking brake.
Push the knob in to release the
parking brake.
The parking brake light illuminates and remains illuminated
(when you switch the ignition to the on position) until you
release the parking brake.
Releasing Spring Brake with Air Pressure
The air system in all vehicles with spring-actuated rear wheel parking
brakes is equipped with a tank valve located on the supply or service air
tank for connection to an outside air supply. The valve lets you recharge
P
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the system with air from an outside source, releasing the spring-actuated
parking brakes. Your vehicle is now ready to tow in an emergency.
You can only use an outside air source if the protected system is in
operating condition. If you cannot restore air pressure in the protected
air system, you must release the spring-actuated brakes manually.
Releasing Spring Manually
WARNING:Do not attempt to disassemble the parking brake
chamber under any circumstances. The high spring load may
cause serious injury if the chamber clamps are removed.
If you release air pressure from the spring brake chamber, the power
spring applies the brake and, unless air pressure can be re-established,
you must release the spring brake as follows in order to move your
vehicle.
WARNING:Block the wheels to help prevent the vehicle from
moving.
WARNING:Unexpected and possibly sudden vehicle movement
may occur if these precautions are not taken.
Do not use impact wrenches as they may damage the piston and prevent
proper caging of the spring. Do not apply more than 50 foot-pounds
(68 newton-meters) torque to the release bolt nut.
1. Remove the stud tool and nut
from the carrying pocket on the
brake chamber assembly.
2. Remove the access plug from the
end of the spring chamber.
3. Insert the release stud through
the opening in the chamber and
into the spring pressure plate.
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If you install an electrical back up alarm, connect it to the backup lamp
circuit.
Parking
WARNING:When parking your vehicle, do not leave the
transmission in gear; if the key is in the on position and the
vehicle rolls, the engine could start. Failure to follow these instructions
could result in an unattended vehicle moving, possibly causing personal
injury or property damage.
Always use the parking brake. When parking on a grade, block the
wheels and turn the front wheels to one side so that if your vehicle rolls,
the front tires act against the curb to stop your vehicle. The front wheels
are more effective at stopping a rolling vehicle than the rear wheels.
Cold Weather
Note:Idling in cold weather does not heat the engine to its normal
operating temperature. Long periods of idling in cold weather can cause
a build-up of heavy deposits of carbon and rust on valve stems causing
them to stick which, in turn, can cause valvetrain damage.
Note:We recommend against using winter fronts, or other air-restrictive
devices mounted in front of the radiator on vehicles with
chassis-mounted charge air coolers, unless extremely cold weather
conditions exist. Airflow restriction can cause high exhaust temperatures,
power loss, excessive fan usage and a reduction in fuel economy. If you
must use a winter front, the device should have a permanent opening of
at least 120 square inches (774 square centimeters) directly in line with
the fan hub.
For best engine operation in temperatures of 32°F (0°C) or lower:
•Make sure the batteries are the correct type and are fully charged.
Check other electrical components to make sure they are in optimum
condition.
•Use a permanent-type engine coolant to protect the engine against
damage from freezing.
•If your vehicle is equipped with a water-fuel separator, drain it daily.
Fill the fuel tank at the end of daily operation to prevent
condensation in the fuel system.
•Use the proper engine oil and maintain it at its proper level.
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4. Make sure the coupler release lever is in the locked position.
5. Charge the trailer brake system. Set the trailer brakes, with either
the hand valve or tractor protection valve. Pull against the trailer for
an extra check of proper hook-up. Do not pull hard enough to
damage or strain the equipment.
6. Set the tractor parking brakes and fully raise the trailer landing gear.
See theBrakeschapter for proper operation of the parking brake
and trailer brakes.
7. Check the operation of all trailer lights and correct any lights that
may be faulty.
Un-hook
1. Try to keep the tractor and trailer in a straight line.
2. Apply the parking brakes.
3. Lower the trailer landing gear, making sure it is on solid, level
ground. The weight of the trailer is to be on the landing gear.
4. Block the trailer wheels.
5. Disconnect the brake hoses and light cords. Be sure hoses and cords
are clear.
6. Pull coupler release lever to disengage the fifth wheel jaws.
7. Release the tractor parking brakes.
8. Pull out from the trailer slowly, allowing the landing gear to take the
load gradually.
WRECKER TOWING
WARNING:To reduce the risk of personal injury or property
damage when manually releasing the spring brakes, be sure to
block the wheels so the vehicle cannot move once the brakes are
released.
Note:Make sure to connect your vehicle securely to the tow vehicle and
that the tow vehicle’s parking brakes are set before releasing the disabled
vehicle’s spring brakes.
Before moving the disabled vehicle, check for adequate road clearance of
vehicle components. If possible, unload the disabled vehicle before
towing. This reduces any abnormal load to the vehicle components
resulting from the towing procedures. Before towing, make sure to
release the parking brake fully. You can reset the spring-actuated type
parking brake by recharging the air system with at least 64 psi (441 kPa)
of air. If the brake system does not retain air pressure, then you must
release the spring brakes manually. SeeParking brakein theBrakes
chapter.
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Do not attempt to push-start your automatic transmission vehicle.
Automatic transmissions do not have push-start capability. Attempting to
push-start a vehicle with an automatic transmission may cause
transmission damage.
Six-speed TorqShift transmissions have an adaptive shift strategy. When
you disconnect the battery or install a new battery, the automatic
transmission must relearn its shift strategy. As a result, the transmission
may have firm soft shifts, firm shifts or both. This operation is normal
and does not affect function or durability of the transmission. Over time,
the adaptive learning process fully updates transmission operation.
Preparing Your Vehicle
Note:Use only a 12–volt supply to start your vehicle.
Note:Do not disconnect the battery of the disabled vehicle as this could
damage the vehicle’s electrical system.
1. Park the booster vehicle close to the hood of the disabled vehicle
making sure the two vehicles do not touch. Set the parking brake on
both vehicles and stay clear of the engine cooling fan and other
moving parts.
2. Check all battery terminals and remove any excessive corrosion
before you attach the battery cables. Make sure that vent caps are
tight and level.
3. Turn the heater fan on in both vehicles to protect from any electrical
surges. Turn all other accessories off.
Connecting the Jumper Cables
WARNING:Do not connect the end of the second cable to the
negative (-) terminal of the battery to be jumped. A spark may
cause an explosion of the gases that surround the battery.
Note:Do not attach the negative (-) cable to fuel lines, engine rocker
covers, the intake manifold or electrical components as grounding points.
Note:In the illustration, the vehicle on the bottom is used to designate
the assisting (boosting) battery.
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Fuse/Relay
LocationFuse Amp
RatingProtected Circuits
103 20A Ignition switch, Passenger compartment fuse
box fuses 19, 29 and 30
104 20A Power point
105 20A Power door lock switches
106 30A Main light switch, Multi-function switch
107 50A Passenger compartment fuse box fuses 1, 2,
3, 4, 12, 13, 14 and 15
108 40A Fuel heater (diesel engine only)
20A Fuel pump module (gasoline engine only)
109 40A Power window
110 30A Windshield wiper
111 30A Body builder relay, Parking lamps
112 40A Blower motor
113 30A Heated seats, Air-Ride seat
114 — Not used
115 20A Ignition switch, Passenger compartment fuse
box fuses 8, 9, 10 and 11
116 30A Left/Right turn relays, Back up lamp relay
117 20A Stop lamps
118 60A Hydraulic brake vehicles (trailer tow package
only)
601 60A Trailer socket
602 60A Air brake trailer tow fuse block
201 — Windshield washer relay
202 — Wiper high/low relay
203 — Wiper run/park relay
204 — Windshield wiper relay
205 — Body builder relay, right turn
206 — Body builder relay, left turn
207 — ABS event relay (hydraulic brake vehicles
only)
208 — Body builder relay, back up lamps relay
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Fuse/Relay
LocationFuse Amp
RatingProtected Circuits
209 — Auxiliary stop lamp relay
301 — Fuel heater/Fuel transfer pump relay (diesel
engine only)
— Fuel pump module (gasoline engine only)
302 — Body builder relay, parking lamps relay
303 — Blower motor relay
304 — DEF (Urea) line heaters relay (diesel engine
only)
— Powertrain control module power VPWR1
(gasoline engine only)
Individual Maxi Fuse Holder in Engine Compartment
Fuse/Relay
LocationFuse Amp
RatingProtected Circuits
9925 30A Hydraulic brakes pump motor 1
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