2015 FORD F750 clutch

OPERATING YOUR VEHICLE
General Information
•Start the vehicle moving by using the highest gear speed in the
transmission that lets the engine easily start the load without slipping
the clutch.
•Accelerate smoothly and evenly. Rapid acceleration increases fuel
consumption without increasing engine performance.
•When approaching a hill, press the accelerator smoothly to start the
incline at full power, and then shift down as needed to maintain
vehicle speed.
•When going down a hill, or long steep grades, prevent overspeeding
of the engine. Normally, choose the same gear to descend the hill that
you use to ascend the hill. The engine governor has no control over
engine speed when it is being pushed by a loaded vehicle.
•Do not operate in a gear that permits an engine speed more than the
maximum governed speed or high-idle RPM (no load).
•Always shift to a lower gear at high altitudes to prevent engine
smoking.
Backing Up
WARNING:All vehicles have blind spots. To reduce the risk of
severe injury or property damage, never move your vehicle to the
side or rear or change lanes without being sure your way is clear on
both sides and to your rear.
WARNING:To reduce the risk of the possibility of personal
injury while backing up the vehicle, always be sure your vehicle’s
path is clear.
Before backing up your vehicle, be sure you can do so safely. If anything
behind the cab limits your view, do not rely on mirrors alone to make
sure that your intended path is clear. If other people are in the vicinity,
have someone standing well behind your vehicle and outside of your
intended path (visible through an exterior mirror) guide you as you back
up.
Although OSHA or some governmental regulations may require the use
of an electrical or mechanical back up alarm to warn bystanders, such an
alarm does not guarantee that the intended path is clear. When in doubt,
get out of your vehicle and visually check the intended path is clear.
Back up slowly as to allow others time to move, if necessary.
Driving Aids159
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Towing the Vehicle with the Front Wheels Suspended
Note:To avoid transmission damage, do not tow your vehicle even a
short distance without suspending rear wheels or removing the axle
shafts or driveshaft.
Note:When towing a vehicle equipped with a tandem axle from the
front, raise the forward rear axle so it can clear the road surface and
secure it to the frame with chains or U-bolts, allowing only the rear rear
axle to contact the road surface. Remove axle shafts from the rear rear
axle assembly. Cover the wheel hub ends to prevent loss of axle lubricant
and entrance of contaminants. Use extreme care in securing the chains
or U-bolts to avoid possible damage to the brake lines, hoses or other
components.
When it is necessary to tow a vehicle with the front wheels suspended,
take extra precautions to avoid transmission or differential damage:
•Remove the axle shafts from the axle assembly to prevent the wheels
from driving the differential and the transmission.
•Cover the wheel hub ends to prevent loss of axle lubricant and
entrance of other contaminants. If you do not remove the axle shafts,
removal of the driveshaft is required.
Towing the Vehicle with the Rear Wheels Suspended
Note:To avoid damage to the cab roof or air deflector when towing your
vehicle backward (rear wheels suspended), remove the air deflector.
Whenever possible, it is preferable to tow a disabled vehicle from the
rear by raising the rear of the chassis. When towing a vehicle with the
rear of the chassis suspended, you must lock the front wheels in the
straight-ahead position.
Vehicles equipped with a manual transmission must have at least 1.0 pint
(0.5 liter) of transmission fluid drained from the case. This prevents the
transmission fluid from entering the clutch housing and saturating the
clutch discs. Make sure to replace the transmission fluid before returning
your vehicle to service.
Towing Vehicles Equipped with a Driver-controlled Differential
Lock
Note:If you have to tow your vehicle to a service facility with the drive
axle wheels on the ground, it is necessary to remove the axle shafts
before towing your vehicle.
172Towing
2015 F-650/750(f67)
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Relay Center
The relay center is located along the passenger side A-pillar on the right
side of the footwell.
Relay
LocationRelay Description
R1 Spring applied hydraulic release warning chime module or
PCM power VPWR 2, 3 and 4
R2 A/C compressor clutch
R3 Power windows
R4 Flasher (standard/LED)
R5 Upfitter relay 1
R6 Upfitter relay 2
R7 Headlights
R8 Cummins starter lockout
R9 Upfitter relay 3
R10 Starter
R11 DCU (diesel engine only)
R12 Two–speed axle/Differential lock
R13 Door lock
R14 Air tank moisture valve
R15 DRL #1
R16 Heated mirrors
R17 Spare
R18 Upfitter relay 4
R1
R9 R10 R11 R12 R13 R14 R15 R16 R17
R18 R19 R20 R21 R22 R23 R24 R25 R26
R2 R3 R4 R5 R6 R7 R8
194Fuses
2015 F-650/750(f67)
Owners Guide gf(ownloose), 1st Printing, December 2013
Canadian_French(fr_can)

GENERAL INFORMATION
WARNING:Making modifications to various parts, components
and systems of the vehicle, such as brake and steering systems,
can adversely affect the quality, reliability and operation of your vehicle
and could result in property damage, personal injury or death. Such
modifications must be avoided.
WARNING:Failure to properly perform maintenance and
servicing procedures could result in vehicle damage, personal
injury or death.
WARNING:Take care when performing any maintenance,
system check or service on your vehicle. Some of the materials
may also be hazardous if used, serviced or handled improperly and
could result in property damage, personal injury or death.
Always use care when performing vehicle maintenance, repairs or system
checks. Improper or incomplete service could result in your vehicle not
working properly which may result in personal injury or damage to your
vehicle or equipment. It is the operator’s responsibility to see that your
vehicle receives proper care and maintenance. If you have any questions
about performing service, have the service done by a qualified
technician.
Servicing Guidelines
When servicing your vehicle:
•Always wear safety glasses for eye protection.
•Always set the parking brake or chock the wheels.
•Always use support stands, not a jack, when working under a raised
vehicle.
•Always turn off the ignition unless a procedure requires the engine to
be running.
•Always avoid contact with hot metal parts. Allow the components to
cool before working with, or around, them.
•Always operate the engine in a well-ventilated area.
•Do not wear loose-fitting clothing, hanging jewelry, watches or rings.
•Do not smoke.
•Do not work on the brakes or the clutch unless you take the proper
precautions to avoid inhaling friction material dust.
Maintenance197
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Canadian_French(fr_can)

Adding Engine Oil
Note:Do not remove the engine oil dipstick or the filler cap when the
engine is running.
Note:Do not add engine oil further than the MAX mark. Oil levels above
the MAX mark may cause engine damage.
Only use oils certified for gasoline engines by the
American Petroleum Institute (API). Oil with this
trademark symbol conforms to the current engine and
emission system protection standards and fuel
economy requirements of the International Lubricants
Specification Advisory Council (ILSAC), comprised of
U.S. and Japanese automobile manufacturers.
1. Check the engine oil level.
2. If the engine oil level is not within the normal range, add engine oil
that meets Ford specifications. SeeCapacities and Specifications
for more information. Remove the engine oil filler cap and use a
funnel to pour the engine oil into the opening.
3. Recheck the engine oil level. Make sure the oil level is not above the
normal operating range on the engine oil dipstick.
4. Put the dipstick back in completely.
5. Fully install the oil filler cap by turning it clockwise until it clicks or
stops turning.
ENGINE COOLANT CHECK
Diesel Engine
See your engine operator’s manual for information on checking and
adding engine coolant.
Fan Clutches
WARNING:Stay clear of the fan and fan area while the engine is
running or possible personal injury may occur.
Your vehicle’s cooling system is equipped with a viscous fan clutch
which:
•Helps control cooling, increases performance, improves fuel economy
and reduces noise.
•Bimetallic spring sensors control. Do not tamper with these sensors
as this may change their calibration or keep the fan clutch from
operating at all.
Maintenance211
2015 F-650/750(f67)
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Canadian_French(fr_can)

WARNING:If you use a brake fluid that is not DOT 3, you will
cause permanent damage to your brakes.
WARNING:Do not let the reservoir for the master cylinder run
dry. This may cause the brakes to fail.
Check and refill the Full Power brake fluid reservoir using the following
procedure. See theScheduled Maintenancechapter for the service
interval.
1. Clean the reservoir caps before removal to prevent dirt or water from
entering the reservoir.
2. Visually inspect the fluid level. It should be at the bottom of the fill
ports.
3. Add brake fluid, if necessary, from a clean, unopened container until
the level reaches the bottom of the fill ports. Do not fill above this
line.
Only use a DOT 3 brake fluid certified to meet manufacturer
specifications. See theCapacities and Specificationschapter.
CLUTCH FLUID AND LINKAGE
Clutch Fluid
WARNING:Carefully read cautionary information on product
label. For MEDICAL EMERGENCY INFORMATION, contact a
physician or Poison Control Center immediately; on Ford-Motorcraft®
products call: 1-800-959-3673 (FORD). Failure to follow these
instructions may result in personal injury.
Use only a DOT 3 brake fluid designed to meet manufacturer
specifications. See theCapacities and Specificationschapter.
During normal operation, the fluid level in the clutch reservoir should
remain constant. If the fluid level drops, fill to the step in the reservoir.
Maintenance221
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1. Set the parking brake, shift into
first gear and turn the engine
off.
2. Open the hood.
3. Clean the reservoir cap before
removal to prevent dirt and
water from entering the
reservoir.
4. Remove cap and rubber
diaphragm from reservoir.
5. Add fluid, if necessary, until it
reaches the step in the reservoir.
6. Reinstall rubber diaphragm and cap onto reservoir.
See theScheduled Maintenancechapter for service intervals.
Clutch Linkage
Lubricate the clutch linkage using the following procedure. Use a grease
that meets manufacturer specifications. See theCapacities and
Specificationschapter.
Transmission and clutch removed for clarity.
1. Set the parking brake, shift into
first gear and turn the engine
off.
2. Remove the inspection cover
from the clutch housing.
3. Lubricate the clutch release
bearing (one location) and the
clutch release shaft (two
locations) grease fittings with a
grease gun.
4. Lubricate the clutch release
wear pads (two locations) where
they contact the clutch release
bearing with a brush or similar
tool.
5. Reinstall the inspection cover.
See theScheduled Maintenancechapter for service intervals.
POWER STEERING FLUID CHECK
Note:To avoid damage to the power steering system, do not operate
your vehicle with a low power steering fluid level.
222Maintenance
2015 F-650/750(f67)
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Component SpecificationViscosity / Ambient
Temperature / NotesEquivalent Ford
Part Name / Number
Driveshaft
U-joint GC/LB NLGI #2 lithium
complex-based moly
grease or
multi-purpose lithium
complex grease— Motorcraft Premium
Long Life Grease /
XG-1-C
Clutch
Release bearing /
shafts / forkGC/LB NLGI #2 lithium
complex-based moly
grease or
multi-purpose lithium
complex grease— Motorcraft Premium
Long Life Grease /
XG-1-C
Reservoir DOT 3, WSS-M6C65-A1 — High Performance DOT
3 Motor Vehicle Brake
Fluid, PM-1-C (U.S.) or
CPM-1-C (Canada)
Cooling System
Engine coolant WSS-M97B44-D2 — Motorcraft Orange
Antifreeze/Coolant
Prediluted/
VC-3DIL-B (U.S.)
CVC-3DIL-B (Canada)
258Capacities and Specifications
2015 F-650/750(f67)
Owners Guide gf(ownloose), 1st Printing, December 2013
Canadian_French(fr_can)