the system with air from an outside source, releasing the spring-actuated
parking brakes. Your vehicle is now ready to tow in an emergency.
You can only use an outside air source if the protected system is in
operating condition. If you cannot restore air pressure in the protected
air system, you must release the spring-actuated brakes manually.
Releasing Spring Manually
WARNING:Do not attempt to disassemble the parking brake
chamber under any circumstances. The high spring load may
cause serious injury if the chamber clamps are removed.
If you release air pressure from the spring brake chamber, the power
spring applies the brake and, unless air pressure can be re-established,
you must release the spring brake as follows in order to move your
vehicle.
WARNING:Block the wheels to help prevent the vehicle from
moving.
WARNING:Unexpected and possibly sudden vehicle movement
may occur if these precautions are not taken.
Do not use impact wrenches as they may damage the piston and prevent
proper caging of the spring. Do not apply more than 50 foot-pounds
(68 newton-meters) torque to the release bolt nut.
1. Remove the stud tool and nut
from the carrying pocket on the
brake chamber assembly.
2. Remove the access plug from the
end of the spring chamber.
3. Insert the release stud through
the opening in the chamber and
into the spring pressure plate.
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If you install an electrical back up alarm, connect it to the backup lamp
circuit.
Parking
WARNING:When parking your vehicle, do not leave the
transmission in gear; if the key is in the on position and the
vehicle rolls, the engine could start. Failure to follow these instructions
could result in an unattended vehicle moving, possibly causing personal
injury or property damage.
Always use the parking brake. When parking on a grade, block the
wheels and turn the front wheels to one side so that if your vehicle rolls,
the front tires act against the curb to stop your vehicle. The front wheels
are more effective at stopping a rolling vehicle than the rear wheels.
Cold Weather
Note:Idling in cold weather does not heat the engine to its normal
operating temperature. Long periods of idling in cold weather can cause
a build-up of heavy deposits of carbon and rust on valve stems causing
them to stick which, in turn, can cause valvetrain damage.
Note:We recommend against using winter fronts, or other air-restrictive
devices mounted in front of the radiator on vehicles with
chassis-mounted charge air coolers, unless extremely cold weather
conditions exist. Airflow restriction can cause high exhaust temperatures,
power loss, excessive fan usage and a reduction in fuel economy. If you
must use a winter front, the device should have a permanent opening of
at least 120 square inches (774 square centimeters) directly in line with
the fan hub.
For best engine operation in temperatures of 32°F (0°C) or lower:
•Make sure the batteries are the correct type and are fully charged.
Check other electrical components to make sure they are in optimum
condition.
•Use a permanent-type engine coolant to protect the engine against
damage from freezing.
•If your vehicle is equipped with a water-fuel separator, drain it daily.
Fill the fuel tank at the end of daily operation to prevent
condensation in the fuel system.
•Use the proper engine oil and maintain it at its proper level.
160Driving Aids
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•At temperatures of –4°F (–20°C) or below, it is recommended that
you use a crankcase-mounted coolant heater to improve cold engine
starting.
•If operating in arctic temperatures of –20°F (–29°C) or lower, consult
your truck dealer for information about special cold weather
equipment and precautions.
Hot Weather
•Use a permanent-type engine coolant to protect the engine against
damage from overheating.
•Fill the fuel tank at the end of daily operation to prevent
condensation in the fuel system.
•Keep external surfaces of the engine, radiator, charge air cooler, air
conditioning condenser and accessories clean to avoid dirt build-up.
•You may experience above normal coolant temperatures while driving
in a transmission gear ratio that lugs the engine. To correct this
problem, increase engine speed by downshifting into the next lower
gear.
STEERING
Your vehicle is equipped with power steering. Power steering uses energy
from the engine to decrease the driver’s effort in steering your vehicle.
To help prevent damage to the power steering pump:
•Never hold the steering wheel to the extreme right or the extreme
left for more than a few seconds when the engine is running.
•Do not operate your vehicle with the power steering pump fluid level
below the ADD mark on the MAX COLD side of the power steering
reservoir dipstick.
•Some noise is normal during operation. If the noise is excessive,
check for low power steering pump fluid level before seeking service
by an authorized dealer.
•Low power steering pump fluid levels may cause heavy or uneven
steering efforts. Check the power steering pump fluid level before
seeking service from an authorized dealer.
•Do not fill the power steering pump reservoir above the FULL mark
on the MAX HOT side of the power steering reservoir dipstick, as this
may result in leaks from the reservoir.
If the power steering system breaks down (or if the engine is turned
off), you can steer your vehicle manually, but it takes more effort.
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•Place the gearshift lever in positionP(if equipped) or neutral to aid
in engine and transmission cooling and air conditioning efficiency
during hot weather while stopped in traffic.
•Turn off the speed control. The speed control may turn off
automatically when you are towing on long, steep grades.
•Shift to a lower gear when driving down a long or steep hill. Do not
apply the brakes continuously, as they may overheat and become less
effective.
•Allow more distance for stopping with a trailer attached. Anticipate
stops and brake gradually.
FIFTH WHEEL OPERATION
WARNING:Failure to follow the fifth wheel manufacturer’s
instructions for hooking and unhooking as well as sliding the fifth
wheel could result in an accident, personal injury or death.
WARNING:When the tractor and trailer are parked unattended,
the trailer brake hand control should never be used to apply the
brake, since air may leak from the system, allowing vehicle movement,
resulting in possible property damage, personal injury or death.
Before hook-up, make sure:
•The fifth wheel jaws are fully open.
•The fifth wheel is fully tilted back to prevent body damage when the
tractor is backed under a trailer.
•You block the trailer wheels and adjust and apply the trailer spring
brakes. Never chase a trailer.
•The brake hoses and light cords are clear of the fifth wheel.
Hook-up
1. Back the tractor squarely under the trailer, engaging the fifth-wheel
jaws on the kingpin. Always back up slowly; make sure the trailer is
neither too high nor too low. Avoid backing under the trailer from an
angle.
2. Connect the service and emergency brake hoses and trailer light
connector.
3. Inspect the jaws of the fifth wheel to be sure they have fully closed
on the trailer kingpin and the trailer plate is resting securely on the
fifth wheel.
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BREAKING-IN
You need to break in new tires for approximately 300 miles
(480 kilometers). During this time, your vehicle may exhibit some unique
driving characteristics. Avoid driving too fast during the first 1000 miles
(1600 kilometers). Vary your speed frequently and change up through
the gears early. Do not labor the engine.
ECONOMICAL DRIVING
Several things affect your vehicle’s fuel economy, such as how you drive,
the conditions you drive under and how you maintain your vehicle.
You may improve your vehicle’s fuel economy by keeping these things in
mind:
•Accelerate and slow down in a smooth, moderate fashion.
•Drive at steady speeds without stopping.
•Anticipate stops; slowing down may eliminate the need to stop.
•Close the windows for high-speed driving.
•Drive at reasonable speeds. Traveling at 55 mph (88 km/h) uses 15%
less fuel than traveling at 65 mph (105 km/h).
•Keep the tires properly inflated and use only the recommended size.
•Use the recommended engine oil.
•Perform all regularly scheduled maintenance.
You may want to avoid doing these things since they may reduce your
vehicle’s fuel economy:
•Sudden or hard accelerations.
•Warm up your vehicle on cold mornings.
•Use the air conditioner or front defroster.
•Use the speed control in hilly terrain.
•Rest your foot on the brake pedal while driving.
•Carry unnecessary weight. Approximately 1 mpg (0.4 km/L) is lost for
every 400 pounds (180 kilograms) of weight carried).
•Add particular accessories to your vehicle (such as bug deflectors,
roll bars and light bars, running boards, ski racks).
•Drive with the wheels out of alignment.
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•Recalls
•Ford Extended Service Plans
•Ford Genuine Accessories.
In Canada:
Mailing address
Customer Relationship Centre
Ford Motor Company of Canada, Limited
P.O. Box 2000
Oakville, Ontario L6J 5E4
Telephone
800-565-3673 (FORD)
Online
www.ford.ca
IN CALIFORNIA (U.S. ONLY)
California Civil Code Section 1793.2(d) requires that, if a manufacturer
or its representative is unable to repair a motor vehicle to conform to the
vehicle’s applicable express warranty after a reasonable number of
attempts, the manufacturer shall be required to either replace the
vehicle with one substantially identical or repurchase the vehicle and
reimburse the buyer in an amount equal to the actual price paid or
payable by the consumer (less a reasonable allowance for consumer
use). The consumer has the right to choose whether to receive a refund
or replacement vehicle.
California Civil Code Section 1793.22(b) presumes that the manufacturer
has had a reasonable number of attempts to conform the vehicle to its
applicable express warranties if, within the first 18 months of ownership
of a new vehicle or the first 18000 miles (29000 kilometers), whichever
occurs first:
1. Two or more repair attempts are made on the same nonconformity
likely to cause death or serious bodily injury OR
2. Four or more repair attempts are made on the same nonconformity
(a defect or condition that substantially impairs the use, value or
safety of the vehicle) OR
3. The vehicle is out of service for repair of nonconformities for a total
of more than 30 calendar days (not necessarily all at one time).
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Climate Control System
Have the air conditioning system checked each spring. The refrigerant
charge, cleanliness of the condenser-evaporator cores and belt condition
are essential to system performance.
When the air conditioning system is being used daily, remove the fresh
air filter (if equipped) once each season and check for things such as
dirt and lint. Replace the filter if necessary. Vehicles operating in
unusually dusty conditions may require more frequent filter inspection
and replacement.
Front Axle
Maintaining the front axle alignment to specifications is very important.
A qualified technician should check and maintain the alignment. Regular
inspections should include:
•Toe-in inspection and adjustment (if necessary), particularly with
radial tires.
•Checking for proper tightness of axle mounting U-bolt nuts, attaching
or mounting bolts and nuts.
•Checking the axle for damage, binding, worn parts and adequate
lubrication..
•Checking the kingpins for excessive wear. Also, perform this check
during other scheduled maintenance (such as tire rotation or service,
wheel bearing service and alignment). See the workshop manual for
proper procedures.
Toe-in
It is essential to maintain correct toe-in and tire pressure for optimum
tire wear.
Inspecting steer axle tires in the first 3000–10000 service miles
(5000–16000 service kilometers) generally shows if tires are wearing
normally.
Rapid outside shoulder wear on both tires indicates too much toe-in.
Rapid inside shoulder wear on both tires indicates too much toe-out.
In P&D-type service, there can be a left-to-right steer tire tread life
differential up to 40% depending on routes and other variables.
Follow the tire manufacturer’s recommended cold inflation pressure for
the tire size, load range (ply rating) and steer axle loading typical for
their operation (each steer axle tire equals
1 2steer axle loading).
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Inspection and adjustment:Establish a regular schedule for periodic
cleaning, lubrication and adjustment inspection based on vehicle use.
Exact maintenance intervals are difficult to predetermine due to vehicle
applications and operating conditions. If you are uncertain of the proper
schedule for your vehicle, contact an authorized dealer.
Regular inspections should include:
•Periodic checking (every service interval) of push rod travel or brake
adjustment. This is essential for effective braking. Brake chamber
push rods on original equipment chambers now incorporate an orange
paint marker near the base of the push rod as a stroke indicator to
aid in adjustment checks. If the push rod is clean and the brakes are
out of adjustment, you can see the orange marker protruding from
the chamber when the brakes are applied.
•Checking the brake lining (every service interval). When brake lining
or blocks wear within 1/16th inch (1.6 millimeters) of rivets, replace
the brake linings. A qualified technician should perform this
inspection and keep to instructions provided by the service manual.
Do not back off or disconnect the front brakes so that they are less
effective, letting the rear brakes do all the stopping of your vehicle. Do
not overlook the brakes on the trailer either. Brake condition on the
trailer is just as important as the tractor. Proper brake balance on trucks
and tractor-trailers is essential for effective braking.
Once a year, inspect the entire brake system:
•Rubber components for deterioration. A qualified technician should
inspect these components and replace them as necessary.
Replacement intervals vary according to the severity and length of
vehicle service.
•Condition of brake drums, brake chambers and slack adjusters.
•System for air leaks.
•Hose or pipes for rust, damage and deterioration.
•Operation of service and parking brakes.
Periodically inspect parts such as air brake chamber diaphragm, air
compressor and air cleaner. Replace any parts if you can consider them
unserviceable.
Air dryer:Climactic conditions affect performance of desiccant or
after-cooler type air dryers. You must establish a maintenance schedule
for each specific operation.
The use of an air dryer on a vehicle does not eliminate the need to drain
the air reservoirs periodically.
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