2015 FORD F650 warning light

4. Make sure the coupler release lever is in the locked position.
5. Charge the trailer brake system. Set the trailer brakes, with either
the hand valve or tractor protection valve. Pull against the trailer for
an extra check of proper hook-up. Do not pull hard enough to
damage or strain the equipment.
6. Set the tractor parking brakes and fully raise the trailer landing gear.
See theBrakeschapter for proper operation of the parking brake
and trailer brakes.
7. Check the operation of all trailer lights and correct any lights that
may be faulty.
Un-hook
1. Try to keep the tractor and trailer in a straight line.
2. Apply the parking brakes.
3. Lower the trailer landing gear, making sure it is on solid, level
ground. The weight of the trailer is to be on the landing gear.
4. Block the trailer wheels.
5. Disconnect the brake hoses and light cords. Be sure hoses and cords
are clear.
6. Pull coupler release lever to disengage the fifth wheel jaws.
7. Release the tractor parking brakes.
8. Pull out from the trailer slowly, allowing the landing gear to take the
load gradually.
WRECKER TOWING
WARNING:To reduce the risk of personal injury or property
damage when manually releasing the spring brakes, be sure to
block the wheels so the vehicle cannot move once the brakes are
released.
Note:Make sure to connect your vehicle securely to the tow vehicle and
that the tow vehicle’s parking brakes are set before releasing the disabled
vehicle’s spring brakes.
Before moving the disabled vehicle, check for adequate road clearance of
vehicle components. If possible, unload the disabled vehicle before
towing. This reduces any abnormal load to the vehicle components
resulting from the towing procedures. Before towing, make sure to
release the parking brake fully. You can reset the spring-actuated type
parking brake by recharging the air system with at least 64 psi (441 kPa)
of air. If the brake system does not retain air pressure, then you must
release the spring brakes manually. SeeParking brakein theBrakes
chapter.
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Relay Center
The relay center is located along the passenger side A-pillar on the right
side of the footwell.
Relay
LocationRelay Description
R1 Spring applied hydraulic release warning chime module or
PCM power VPWR 2, 3 and 4
R2 A/C compressor clutch
R3 Power windows
R4 Flasher (standard/LED)
R5 Upfitter relay 1
R6 Upfitter relay 2
R7 Headlights
R8 Cummins starter lockout
R9 Upfitter relay 3
R10 Starter
R11 DCU (diesel engine only)
R12 Two–speed axle/Differential lock
R13 Door lock
R14 Air tank moisture valve
R15 DRL #1
R16 Heated mirrors
R17 Spare
R18 Upfitter relay 4
R1
R9 R10 R11 R12 R13 R14 R15 R16 R17
R18 R19 R20 R21 R22 R23 R24 R25 R26
R2 R3 R4 R5 R6 R7 R8
194Fuses
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Relay
LocationRelay Description
R19 Shift interlock/EPRNDL display
R20 Selective Catalyst Reduction (SCR) system (NOx) (diesel
engine only)
R21 Run
R22 Door unlock
R23 ABS warning indicator
R24 DRL #2
R25 Park lights
R26 Spare
Trailer Tow Relays (If Equipped)
Fuse/Relay
LocationFuse Amp
RatingProtected Circuits
1 30A* Trailer tow ABS feed (non electric trailer
brake vehicles only)
2 30A* Trailer tow park/marker lamps
3 30A* Trailer tow stop lamps
TRAILER
ABS
TRAILER
STOP
LAMPTRAILER
MARKER
LAMP
TRAILER
TA I L
LAMPNOT
USEDNOT
USED
LH
TURNRH
TURN30A
30A
30A
30A
NOT USED
5 4 32 1 R1R2R5
R6
R3R4R7
R8
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Quality service parts are available through an authorized dealer. If dealer
parts are not used, make sure the replacement parts are of equivalent
quality.
WARNING:The use of inferior parts can adversely affect the
quality and reliability of your vehicle which, in turn, can result in
property damage, personal injury or death.
To avoid damage to your vehicle’s electrical components before electric
welding:
•Disconnect both battery cables.
•Attach the welder ground cable as close as possible to the part being
welded.
•We recommend temporarily removing the component if welding close
to an electrical component.
Follow the checks and services in theScheduled Maintenancechapter.
Have an authorized dealer or service center inspect your vehicle at least
once a year. Remember that regular maintenance and inspections usually
prevent serious problems from developing later.
If the owner or operator of the vehicle is a skilled technician and intends
on performing the vehicle maintenance and service, he is strongly urged
to purchase a service manual.
Electrical System
Periodically inspect electrical connectors on the outside of the cab and
on the engine and frame for corrosion and tightness. Exposed terminals,
such as the fuel sender, cranking motor, alternator and feed-through
studs, should be cleaned and re-coated with a lubricant sealing grease
such as Motorcraft Silicone Brake Caliper Grease and Dielectric
Compound XG-3, or equivalent. This should include the ground cable
connector for batteries, engine and cab as well as the jump-starting stud.
Accessory Feed Connections
Vehicle electrical systems are complex and often include powertrain
components, such as engine and transmission controls, instrument panels
and ABS. While most systems operate on battery voltage (12 volts),
some systems can be as high as 90 volts or as low as five volts. See the
Electrical Circuit Diagram Manuals,available from your vehicle’s
manufacturer, to make sure that any extra body lights and accessory
connections to circuits are both appropriate and not overloaded. Do not
make modifications to any vehicle control system without first contacting
an authorized dealer.
198Maintenance
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Gasoline Engine
Checking the Engine Coolant
When the engine is cold, check the concentration and level of engine
coolant at the intervals listed in theScheduled Maintenancechapter.
Note:Make sure that the level is between the MIN and MAX marks on
the coolant reservoir.
Note:Coolant expands when it is hot. The level may extend beyond the
MAX mark.
Note:If the level is at the MIN mark, below the MIN mark, or empty,
add coolant immediately. SeeAdding engine coolantin this section.
Note:For best results, coolant concentration should be tested with a
refractometer such as Rotunda tool 300-ROB75240 available from an
authorized dealer. Ford does not recommend the use of hydrometers or
coolant test strips for measuring coolant concentrations.
Note:Automotive fluids are not interchangeable; do not use engine
coolant, antifreeze or windshield washer fluid outside of its specified
function and vehicle location.
Adding Engine Coolant
WARNING:Do not add engine coolant when the engine is hot.
Steam and scalding liquids released from a hot cooling system
can burn you badly. Also, you can be burned if you spill coolant on hot
engine parts.
WARNING:Do not put engine coolant in the windshield washer
fluid container. If sprayed on the windshield, engine coolant
could make it difficult to see through the windshield.
WARNING:To reduce the risk of personal injury, make sure the
engine is cool before unscrewing the coolant pressure relief cap.
The cooling system is under pressure; steam and hot liquid can come
out forcefully when the cap is loosened slightly.
WARNING:Do not add coolant further than the MAX mark.
212Maintenance
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WARNING:Batteries normally produce explosive gases which
can cause personal injury. Therefore, do not allow flames, sparks
or lighted substances to come near the battery. When working near the
battery, always shield your face and protect your eyes. Always provide
proper ventilation.
WARNING:When lifting a plastic-cased battery, excessive
pressure on the end walls could cause acid to flow through the
vent caps, resulting in personal injury and/or damage to the vehicle or
battery. Lift the battery with a battery carrier or with your hands on
opposite corners.
WARNING:Keep batteries out of reach of children. Batteries
contain sulfuric acid. Avoid contact with skin, eyes or clothing.
Shield your eyes when working near the battery to protect against
possible splashing of acid solution. In case of acid contact with skin or
eyes, flush immediately with water for a minimum of 15 minutes and
get prompt medical attention. If acid is swallowed, call a physician
immediately.
WARNING:Battery posts, terminals and related accessories
contain lead and lead compounds. Wash hands after handling.
Note:If your battery has a cover or shield, make sure to reinstall it after
cleaning or replacing the battery.
Note:Electrical or electronic accessories or components added to your
vehicle by an authorized dealer or the owner may adversely affect
battery performance and durability.
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WARNING(Continued)
•Do not change from aluminum wheels to steel wheels or vice-versa
without changing the mounting hardware where required or, in some
cases with flange nut mounting systems, changing the hub and stud
assembly. Mixing components could cause wheel or fastener failures
and result in property damage, personal injury, or death.
WARNING:An inflated tire and rim can be very dangerous if
improperly used, serviced or maintained. To avoid serious injury,
never attempt to re-inflate a tire which has been run flat or seriously
under-inflated without first removing the tire from the wheel assembly
for inspection. Do not attempt to add air to tires or replace tires or
wheels without first taking precautions to protect persons and property.
All tires with Steel Carcass Plies (if equipped):This type of tire
utilizes steel cords in the sidewalls. As such, they cannot be treated like
normal light truck tires. Tire service, including adjusting the air pressure,
must be performed by personnel trained, supervised and equipped
according to Federal Occupational Safety and Health Administration
(OSHA) regulations. For example, during any procedure involving tire
inflation, the technician or individual must utilize a remote inflation
device, and make sure that all persons are clear of the trajectory area.
244Wheels and Tires
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Note:Make sure the tire valve stem clears the brake caliper when
installing the tire and rim assembly on disc-brake equipped axles. The
use of a tire manufacturer’s stem forming tool is the only acceptable
method of obtaining clearance when necessary.
Proper Torque
It is important to tighten and maintain wheel and rim mounting nuts to
the proper torque. Loose nuts or over-tightened nuts can lead to
premature wear and possible failure of the wheel or mounting hardware.
Changing Wheel Types
WARNING:Use only the same type and style wheels and
mounting hardware to replace original parts. Failure to do so may
result in an assembly that looks fine, but does not fit together properly.
This could possibly cause wheel or fastener failures which could result
in property damage, personal injury or death.
Note:Do not attempt to mix stud-piloted wheels or fasteners with
hub-piloted wheels or fasteners.
Note:Do not change from aluminum wheels to steel wheels or
vice-versa without changing the mounting hardware required or, with
flange nut mounting systems, changing the hub and stud assembly.
Consult your dealer or wheel or rim distributor before attempting any
wheel or fastener changes.
TECHNICAL SPECIFICATIONS
Wheel Lug Nut Torque Specifications
Note:Do not use lubrication on dry threads. Where excessive corrosion
exists, you can apply a light coat of lubricant on the first three threads
of the stud bolt. Keep lubricant away from the:
•Hex nut and rim clamp contact surfaces.
•Cap nut ball face and ball seat on the disc wheel.
•Flange nut washer surface and flat on the disc wheel.
Size Nut MountingTorque
ft-lb N•m
22 mm Flange 450–500 610–678
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