2015 FIAT SCUDO gearbox

119
WARNING
LIGHTS AND
MESSAGESIN AN
EMERGENCYVEHICLE
MAINTENANCETECHNICAL
SPECIFICATIONSINDEXDASHBOARD
AND CONTROLSSAFETY
DEVICESCORRECT USE
OF THE VEHICLE
ENGINE STARTING .......................................................... 120
PARKING .............................................................................. 122
USING THE MANUAL GEARBOX ................................ 123
CONTAINING RUNNING COSTS .............................. 124
SNOW TYRES ..................................................................... 127
SNOW CHAINS .................................................................. 127
VEHICLE INACTIVITY ....................................................... 128
C C
O O
R R
R R
E E
C C
T T

U U
S S
E E

O O
F F

T T
H H
E E

V V
E E
H H
I I
C C
L L
E E
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123
WARNING
LIGHTS AND
MESSAGESIN AN
EMERGENCYVEHICLE
MAINTENANCETECHNICAL
SPECIFICATIONSINDEXDASHBOARD
AND CONTROLSSAFETY
DEVICESCORRECT USE
OF THE VEHICLE
USING THE MANUAL
GEARBOXTo engage the gears, press the clutch ped-
al fully and shift the gear lever into one of
the required positions (the diagram is
shown on the knob).
IMPORTANT The vehicle can only be put
into reverse gear when it has stopped
moving completely. With the engine run-
ning, before engaging the reverse, wait at
least 2 seconds with the clutch pedal ful-
ly down to prevent damage and grating of
the gears.
fig. 2 - 5 speed gearbox
F0P0119m
5 speed gearbox fig. 2
In order to activate the reverse motion R
from the neutral position, move the lever
towards the right and then backwards.
6 speed gearbox fig. 2/a
In order to activate the reverse motion R
from the neutral position, lift the sliding
collar placed under the knob and, at the
same time move the lever towards the left
and then forwards.
To change gears properly
you must push the clutch
pedal fully down. It is therefore es-
sential that there is nothing under the
pedals: make sure the mats are lying
flat and do not get in the way of the
pedals.
WARNING
Do not drive with your hand
resting on the gear lever as
the force exerted, even if
slight, could lead over time to
premature wear on the gearbox inter-
nal components.
fig. 2/a - 6 speed gearbox
F0P0347m
119-128 SCUDO LUM GB 18/11/13 14.26 Pagina 123

ENGINE STARTINGJUMP STARTING fig. 1
If the battery is flat, it is possible to start
the engine using an auxiliary battery with
the same capacity or a little higher than
the flat one.
140WARNING
LIGHTS AND
MESSAGESVEHICLE
MAINTENANCETECHNICAL
SPECIFICATIONSINDEXDASHBOARD
AND CONTROLSSAFETY
DEVICESCORRECT USE
OF THE VEHICLEIN AN
EMERGENCY
Proceed as follows:❒
Connect positive terminals (+near the
terminal) of the two batteries with a
jump lead;
❒With a second lead, connect the nega-
tive terminal (–) of the auxiliary battery
to an earthing point
Eon the engine or
the gearbox of the vehicle to be start-
ed;
❒
Start the engine;
❒
When the engine has been started, re-
move the leads reversing the order
above.
If after a few attempts the engine does not
start, do not insist but contact the near-
est Fiat Dealership.IMPORTANT Do not directly connect the
negative terminals of the two batteries:
sparks could ignite the flammable gas from
the battery. If the other battery is fitted in
another vehicle, prevent accidental con-
tacts between the metal parts of the two
vehicles.
BUMP STARTING
Never bump start the engine (by pushing,
towing, or coasting downhill) as this could
cause fuel to flow into the catalytic ex-
haust system and damage it beyond repair.
IMPORTANT Remember that the brake
booster and the power steering system
are not operating until the engine is start-
ed, a greater effort will therefore be re-
quired to press the brake pedal or to turn
the steering wheel.
fig. 1
F0P0186m
The starting procedure must
be carried out by qualified
personnel because incorrect opera-
tions may cause electrical discharge of
considerable intensity. The liquid con-
tained in the battery is poisonous and
corrosive. Avoid contact with the skin
and eyes. Keep naked flames and light-
ed cigarettes away from the battery
and do not cause sparks.
WARNING
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163
WARNING
LIGHTS AND
MESSAGESTECHNICAL
SPECIFICATIONSINDEX DASHBOARD
AND CONTROLSSAFETY
DEVICESCORRECT USE
OF THE VEHICLEIN AN
EMERGENCYVEHICLE
MAINTENANCE
HEAVY-DUTYShould prevailing use of the vehicle be un-
der one of the following specially heavy
conditions:❒
trailer or caravan towing;
❒
dusty roads;
❒
short distances (less than 7-8 km) re-
peated and with external tempera-
tures below zero;
❒
frequently idling engines or long dis-
tance low speed driving (e.g. door-to-
door deliveries) or in case of a long
term inactivity;
❒
driving in the city;
carry out the following checks more fre-
quently than required in the Service
Schedule:
❒
check front disk brake pad conditions
and wear;
❒
check cleanness of locks, bonnet and
boot and lever cleanness and lubrica-
tion;
❒
sight inspect the conditions of: engine,
gearbox, transmission, pipes and hoses
(exhaust - fuel - brakes), rubber parts
(boots, sleeves, bushes, etc.);
❒
check battery charge and fluid level
(electrolyte);
❒
visual check on various drive belt con-
ditions;
❒
check and replace pollen filter, if
required;
❒
check and replace air cleaner, if
required.
ROUTINE
MAINTENANCEEvery 1,000 km or before long journeys,
check and top up if required:❒
engine coolant fluid level;
❒
brake fluid level;
❒
windscreen washer fluid level;
❒
tyre pressure and conditions;
❒
light system operation (headlights, di-
rection indicators, hazard lights, etc.);
❒
windscreen wiper/washer operation
and windscreen/rear window blade
position/wear;
Every 3,000 km check and top up if re-
quired: engine oil level.
You are recommended to use PETRO-
NAS LUBRICANTS, products, designed
and produced specifically for Fiat vehicles
(see table “Capacities” in section “Tech-
nical specifications”).
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187
WARNING
LIGHTS AND
MESSAGESINDEX DASHBOARD
AND CONTROLSSAFETY
DEVICESCORRECT USE
OF THE VEHICLEIN AN
EMERGENCYVEHICLE
MAINTENANCETECHNICAL
SPECIFICATIONS
FUEL FEED/IGNITION
90 Multijet (*) - 120 Multijet - 130 Multijet - 165 Multijet
Fuel feed Multijet direct injection “Common Rail”
(*) Euro 4 - Euro 5
Modifications or repairs to the fuel feed system that are not carried out properly or do not take the system’s
technical specifications into account can cause malfunctions leading to the risk of fire.
WARNING
Five forward gears and reverse with
synchromesh for forward gear engagement
Self-adjusting pedal without idle stroke
FrontSix forward gears and reverse with
synchromesh for forward gear engagement
Self-adjusting pedal without idle stroke
Front
TRANSMISSION
90 Multijet (*) 120 Multijet - 130 Multijet
165 Multijet
Gearbox
ClutchDrive
(*) Euro 4 - Euro 5
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VEHICLE
MAINTENANCEIN AN
EMERGENCYCORRECT USE
OF THE VEHICLESAFETY
DEVICESDASHBOARD
AND CONTROLSINDEX
WARNING
LIGHTS AND
MESSAGES208TECHNICAL
SPECIFICATIONS
120
Multijet
80
8
9
5.25
1.9
0.519
7.5 90
Multijet ()
80
8
8
6.2
1.7
0.519
7.5
CAPACITIESFuel tank: litresincluding a reserve of: litres
Engine cooling system: litresEngine sump and filter: litres
Gearbox/differential casing: kg
Hydraulic brake circuit:ABS devices (with ESC) kg
Windscreen, rear window
and headlight washer fluid reservoir: litres
() Euro 4 - Euro 5
(*) Brake fluid shall be changed at least every 2 years (Van versions)Recommended fuels and
genuine lubricants
Diesel fuel for motor vehicles
(EN590 Specification)
Mixture of 50% water and
PARAFLU
UP
SELENIA WR
TUTELA CAR MATRYX
TUTELA TOP 4 (*)
Mixture of water and
TUTELA PROFESSIONAL
SC 35 165
Multijet
80
8
9
5.25
1.9
0.519
7.5 130
Multijet
80
8
9
5,25
1,9
0,519
7,5
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VEHICLE
MAINTENANCEIN AN
EMERGENCYCORRECT USE
OF THE VEHICLESAFETY
DEVICESDASHBOARD
AND CONTROLSINDEX
WARNING
LIGHTS AND
MESSAGES210TECHNICAL
SPECIFICATIONS
Fluid and lubricant quality specifications
for correct vehicle operation
Synthetic-based oil, grade SAE 75W-85
that passes API GL4 and MIL-L-2105 D LEV specifications
Molibdenum organic disulphide, lithium soap based grease,
NLGI 2 consistency
Lubricant for power
That passes ATF DEXRON III specifications
Synthetic fluid for hydraulic and electro-hydraulic systems
Synthetic fluid, F.M.V.S.S. n 116, DOT 4, ISO 4925,
SAE J-1704, CUNA NC 956-01
Red protective with antifreeze action
based on inhibited monoethylen glycol
with organic formula based on O.A.T.,
that passes CUNA NC 956-16, astm d 3306 specifications
Mixture of alcohol, water and surfactants CUNA NC 956-11
Applications
Mechanical gearbox and
differential
CV joints
Hydraulic power steering
Hydraulic power steering
Brake and
clutch hydraulic
controls
Cooling circuits, an-
tifreeze proportion:
50% down to –35°C
To be used diluted or
undiluted in windscreen/
rear window washer/
wiper systems Use
Lubricantsand greases
for transmissionBrake fluidsProtective agent
for radiatorsWindscreen/
rear window/
headlight washer fluid Recommended
fluids and lubricants
TUTELA
MATRYX
TUTELA
STAR 500
TUTELA GI/E
TUTELA GI/R
TUTELA TOP 4
PARAFLU
UP
TUTELA
PROFESSIONAL
SC 35
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216WARNING
LIGHTS AND
MESSAGESDASHBOARD
AND CONTROLSSAFETY
DEVICESCORRECT USE
OF THE VEHICLEIN AN
EMERGENCYVEHICLE
MAINTENANCETECHNICAL
SPECIFICATIONSINDEX
Fuel consumption................................ 211
Fuel cut-off switch............................... 66
Fuel level gauge.................................... 15
Fuel
– fuel tank cap.................................... 95
– level gauge ....................................... 15
Fuses....................................................... 152Gearbox
– using the manual gearbox ............ 123
Gear shift indicator............................. 17
Grip Control......................................... 88H
andbrake ........................................... 122
Hazard warning lights......................... 63
Head restraints..................................... 25
Headlight washer................................. 55
Headlights
– light beam direction ...................... 83
Heated rear window.................32-37-45
Heating and ventilation ...................... 29
Identification data................................ 180
In an emergency ................................... 139
Instrument panel brightness
regulator............................................. 16
Instrument panel.................................. 13
Interior fittings...................................... 67Interiors ................................................. 178
Isofix (child restraint system) ............ 107
iTPMS..................................................... 90
Jack ......................................................... 142Keys ....................................................... 7Levels (checking)................................ 164
Load advice........................................... 81
Lubricants (specifications).................. 209M
ain beam headlights
– bulb (replacement) ........................ 147
– control ............................................. 49
Manual climate control....................... 33
N
umber plate lights........................... 150
O
n-board instruments...................... 14
Paintwork............................................. 176
Performance ......................................... 196
Periodic checks .................................... 163
Pneumatic suspension ......................... 80
Power steering fluid level................... 169
Pretensioners........................................ 100 Engine oil
– consumption................................... 166
– level check....................................... 166
– technical specifications ................. 209
Engine start
– bump starting ................................. 141
– ignition device................................ 12
– jump starting ................................... 140
– start procedure.............................. 120
– warming up the engine
once started.................................... 121
Engine
– identification code ......................... 183
– lubrication....................................... 209
– supply............................................... 187
– technical data.................................. 179
EOBD (system).................................... 89
Fiat CODE .......................................... 6
Fix&Go quick tyre repair kit ............. 144
Fix&Go................................................... 144
Fog lights/rear fog lights
– bulb replacement ................146-147
– control ............................................. 49
Front passenger airbag and child
restraint systems .....................113-114
– child restraint system label .......... 113
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