2015 FIAT PANDA gearbox

Thousands of miles 12 24 36 48 60 72 84 96 108 120
Thousands of kilometres 20 40 60 80 100 120 140 160 180 200
Years12345678910
Check operation of the windscreen wiper/washer system
and adjust jets, if necessary●●●●●
Check cleanliness of bonnet and luggage compartment
locks, as well as cleanliness and lubrication of linkages●●●●●
Check handbrake lever travel and adjust, if necessary●●●●●
Visually inspect condition and wear of front disc brake
pads and operation of pad wear indicator (for versions/
markets where provided)●●●●●●●●●●
Visually inspect condition and wear of rear disc brake pads
and operation of pad wear indicator (for versions/markets
where provided)●●●●●●●●●●
Visually inspect condition and wear of the rear drum brake
lining●●●●●●●●●●
Visually inspect conditions of the accessory drive belt(s)●●
Check manual gearbox oil level●●●
Check drive transmission idler unit (PTU) oil level (Panda
Cross and Panda 4x4 versions only)●●●
Check rear differential oil level (Panda Cross and Panda
4x4 versions only)●●●
128
SERVICING AND MAINTENANCE

ENGINE OIL
56) 57)4)
Check the oil level a few minutes (about
five) after the engine has stopped,
with the vehicle parked on level ground.
Check that the oil level is between the
MIN and MAX references on the
dipstick B. If the oil level is near or even
under the MIN mark, add oil using the
filler A to reach the MAX mark.
NOTE For the 0.9 TwinAir and 0.9
TwinAir Turbo versions, engine oil
dipstick B is integral with the cap A.
Take out the engine oil dipstick A, clean
it with a lint-free cloth and reinsert it.
Extract it again and check that the level
is between the MIN and MAX marks
on the dipstick.
Engine oil consumption
The maximum engine oil consumption
is usually 400 grams every 1000 km.
During the initial period of use the
engine oil consumption conditions
should be considered as having
stabilised after the first 5000 - 6000 k m .
IMPORTANT After adding or changing
the oil, let the engine run for a few
seconds and wait a few minutes after
switching it off before checking the
level.ENGINE COOLANT
167)58)
The coolant level must be checked
when the engine is cold and must
range between the MIN and MAX
marks on the reservoir.
If the level is too low, unscrew reservoir
cap C and add the fluid described in
the "Technical Specifications" section.
WINDSCREEN/REAR
WINDOW WASHER FLUID
168)
If the level is too low, raise reservoir cap
D (see previous pages) and add the
fluid described in the chapter "Technical
Specifications".
BRAKE FLUID
169) 170)59)
Check that the fluid is at the maximum
level (the fluid level in the reservoir
must not exceed the MAX mark). If the
fluid level in the reservoir is too low,
undo reservoir cap E and add the fluid
described in the "Technical
Specifications" chapter.
DUALOGIC GEARBOX
HYDRAULIC ACTIVATION
SYSTEM OIL
5)
The fluid level should only be checked
at a Fiat Dealership.BATTERY
171) 172) 173) 174)
60)6)
Battery F does not require topping up
the electrolyte with distilled water. A
periodic check carried out at a Fiat
Dealership is, however, necessary to
check efficiency.
IMPORTANT After the battery is
disconnected, the steering must be
initialised. The
warning light on the
instrument panel switches on to
indicate this. To carry out this
procedure turn the steering wheel all
the way from one end to the other
or drive in a straight line for about a
hundred metres.
IMPORTANT If the charge level remains
under 50% for a long time, the battery
is damaged by sulphation, reducing
its capacity and efficiency at start-up.
CLIMATE CONTROL
SYSTEM MAINTENANCE
In winter, the climate control system
must be turned on at least once a
month for about 10 minutes. Before
summer, have the system checked at a
Fiat Dealership.
133

WEIGHTS
Panda/Panda Trekking versions
Weights (kg) 0.9 TwinAir 60 HP/65 HP0.9 TwinAir Turbo 0.9 TwinAir Turbo
Natural Power
Unladen weight (with all fluids, fuel tank 90% full and
without optional equipment):955 975 / 980 1080
Payload including the driver:
(*)480 (4-seater) / 480 (4-seater) / 460 (4-seater) /
Maximum permitted loads
(**)
– front axle: 770 855 875
– rear axle: 760 760 810
– total:1435 (4-seater) /1455 (4-seater) /
(°)/
(5-seater) /
(°)
1540 (4-seater) /
Towable loads
– braked trailer: 800 800
(°°)
– non-braked trailer: 400 400(°°)
Maximum load on roof: 55 55 55
Maximum load on ball joint (braked trailer): 60 60
(°°)
(*) If special equipment is fitted (sun roof, tow hitch, etc.) the unladen vehicle weight increases, thus reducing the specified payload in relation to the maximum
permitted loads.
(**) Loads not to be exceeded. The user is responsible for arranging goods in the luggage compartment and/or load platform within the maximum permitted loads.
(°) Versions equipped with the "Dualogic" gearbox
(°°)IMPORTANT A trailer cannot be towed so there are no provisions for fitting a tow hook.
155
80 HP/85 HP
500 (5-seater) 500 (5-seater) 470 (5-seater)
1455 (5-seater)1460 (4-seater)
1475
1480 (5-
seater)1550 (5-seater)

SUPPLIES
0.9 TwinAir 0.9 TwinAir
Turbo1.2 8V 69 HP Prescribed fuels and original lubricants
Fuel tank (litres): 37
37/35(*)37
Unleaded petrol not less than 95 RON (EN 228
specification)
including a reserve of (litres): 5 ÷ 7 5 ÷ 7 5 ÷ 7
Engine cooling system (litres): 4.8 5.2 4.6Mixture of 50% distilled water and 50%
PARAFLU
UP(**)
Engine sump (litres): 2.8 2.8 2.5SELENIA DIGITEK P.E (0.9 TwinAir and 0.9
TwinAir Turbo versions) / SELENIA K P.E. (1.2 8V
69 HP versions) / SELENIA MULTIPOWER GAS
5W-40 (LPG versions) Engine sump and filter (litres): 3.2 3.2 2.8
Gearbox casing/differential: 1.65 (litres)1.65 (litres) /
(***)1.65 (litres)TUTELA TRANSMISSION TECHNYX (0.9
TwinAir, 0.9 TwinAir Turbo and 1.2 8V 69 HP
versions) / TUTELA TRANSMISSION
GEARFORCE (LPG and Natural Power versions)
Rear differential (kg)
(***):- 0.62 - TUTELA TRANSMISSION CROSS
Dualogic gearbox hydraulic
activation system (litres):- 0.7 - TUTELA CS SPEED
Hydraulic brake circuit (litres): 0.55 0.55 0.55 TUTELA TOP 4
Windscreen and rear window
washer fluid reservoir (litres):2.7 2.7 2.7Mixture of water and TUTELA PROFESSIONAL
SC35
(*) Trekking versions.
(**) When the vehicle is used in particularly harsh weather conditions, we recommend using a mixture of 60%PARAFLUUPand 40% demineralised water.
(***)Panda Cross and Panda 4x4 versions
160
TECHNICAL SPECIFICATIONS
60 HP/65 HP
1.7 (kg)

1.3 16V MultiJet1.3 16V MultiJet Prescribed fuels and original
lubricants
Fuel tank (litres):
37/35(*)35
Diesel for motor vehicles (EN 590
Specification)
including a reserve of (litres): 5 ÷ 7 5 ÷ 7
Engine cooling system (litres): 6.3 6.3Mixture of demineralised water and
50% PARAFLU
UP(**)
Engine sump (litres): 2.8 2.8
SELENIA WR P.E.
Engine sump and filter (litres): 3.0 3.0
Gearbox casing/front differential (kg): 1.8 1.70TUTELA TRANSMISSION
GEARFORCE
Drive transmission idler unit (PTU) (kg): - 0.39 TUTELA TRANSMISSION MULTIAXLE
Rear differential (kg): - 0.62 TUTELA TRANSMISSION CROSS
Hydraulic brake circuit (litres): 0.55 0.55 TUTELA TOP 4
Windscreen and rear window washer fluid
reservoir (litres):2.7 2.7Mixture of water and TUTELA
PROFESSIONAL SC35
(*) Trekking versions.
(**) When the vehicle is used in particularly harsh weather conditions, we recommend using a 60-40 mixture of PARAFLUUPand demineralised water.
161
Cross / 4x4

UseFluid and lubricant specifications for correct
vehicle operationOriginal fluids and lubricants Applications
Lubricants and
greases for drive
transmissionSAE 75W-85 grade synthetic-base lubricant. FIAT
Classification 9.55550-MX3.TUTELA TRANSMISSION
TECHNYX
Contractual Technical Reference
No. F010.B05Manual gearbox and
differential (0.9 TwinAir, 0.9
TwinAir Turbo and 1.2 8V
HP versions)
SAE 75W grade synthetic lubricant. FIAT 9.55550-
MZ6 classification.TUTELA TRANSMISSION
GEARFORCE
Contractual Technical Reference
no. F002.F10Manual gearbox and
differential (1.3 16V MultiJet,
LPG and Natural Power
versions)
Fully synthetic oil with dedicated additive. FIAT
9.55550-SA1 classification.TUTELA CS SPEED
Contractual Technical Reference
No. F005.F98Dualogic gearbox hydraulic
activation system
SAE 75W-85 grade synthetic lubricant. FIAT
Classification 9.55550 - DA4.TUTELA TRANSMISSION
CROSS
Contractual Technical Reference
No. F001.D12Rear differential
(°)
SAE 75W-85 grade synthetic lubricant, which
exceeds API GL5 specifications. FIAT 9.55550
classification - DA3.TUTELA TRANSMISSION
MULTIAXLE
Contractual Technical Reference
No. F426.E06Drive transmission idler unit
(PTU)
(°)
Molybdenum disulphide grease, for use at high
temperatures. NL.G.I. 1-2 consistency FIAT 9.55580
classificationTUTELA ALL STAR
Contractual Technical Reference
No. F702.G07Wheel side constant velocity
joints
Grease for constant velocity joints with low friction
coefficient. NL.G.I. 0-1 consistency FIAT 9.55580
classificationTUTELA STAR 700
Contractual Technical Reference
No. F701.C07Differential-side constant
velocity joints
Brake fluidSynthetic fluid for brake and clutch systems. Exceeds
specifications: FMVSS no. 116 DOT 4, ISO 4925 SAE
J1704 FIAT 9.55597 classificationTUTELA TOP 4
Contractual Technical Reference
No. F001.A93Hydraulic brakes and
hydraulic clutch controls
(°) Panda Cross and Panda 4x4 versions.
163
69

INDEX
3
rd brake light (bulb
replacement) ................................ 107
ABS (system) ................................ 61
Active safety systems ..................... 61
Airbags .......................................... 82
ASR (system) ................................. 62
Battery (recharging)....................... 135
Blue&Me ........................................ 175
Bonnet ........................................... 29
CBC system ................................. 67
Checking levels .............................. 130
Child protection systems ................ 76
Climate control system ................... 22
CO2 emissions............................... 167
Control panel and on-board
instruments .................................. 38
Dashboard.................................... 7
Daytime running lights (DRL)
– "Daytime Running Lights" .......... 17
Dimensions .................................... 152
Dipped beam headlights
– control....................................... 17
Dipped/main beam headlights
(bulb replacement) ....................... 104
Direction indicators (changing a
bulb) ............................................ 104
Direction indicators
– control....................................... 17Display ........................................... 39
Doors ............................................. 10
– door locking/unlocking .............. 10
Driving assistance systems ............ 66
DRL (Daytime Running Lights) ........ 17
Dualdrive electric power steering .... 28
Dualogic gearbox ........................... 92
Dusk sensor ................................... 16
ECO function ................................ 29
Electric windows ............................ 26
Engine compartment...................... 130
Engine............................................ 141
ESC (system) ................................. 61
Exterior lights ................................. 16
Fiat CODE (system) ....................... 10
Fix&Go Automatic kit...................... 114
Fluids and lubricants ...................... 162
Fog lights (bulb replacement) ......... 105
Fog lights/rear fog lights ................. 18
Follow me home (device) ................ 18
Front airbags .................................. 82
Front roof light ................................ 19
Fuel consumption .......................... 166
Fuel cut-off system......................... 118
Fuses (replacement) ....................... 108
Gear Shift Indicator ....................... 39
Handbrake.................................... 90
Hazard warning lights..................... 102HBA (system) ................................. 62
Head restraints............................... 13
HH (system) ................................... 61
Ignition device ............................... 9
Important information and
recommendations ........................ 182
Interior lights .................................. 19
iTPMS ............................................ 68
Jump starting ................................ 116
Keys
– key without remote control ........ 8
– key with remote control ............. 8
Lifting the vehicle .......................... 137
Luggage compartment................... 31
Main beam headlights
– control....................................... 17
Manual gearbox ............................. 91
Mode selector ................................ 95
Number plate lights (bulb
replacement) ................................ 107
Occupant protection systems ....... 71
Parking lights ................................ 17
Parking sensors ............................. 94
Performance (top speed) ................ 165
Prescriptions for handling the
vehicle at the end of its life ........... 168
Pretensioners ................................. 74
Radio ............................................ 170