2015 Alfa Romeo MiTo gearbox

REPLACING FUSES
GENERAL INFORMATION
Fuses protect the electrical system: they intervene (blow) in the event of
a failure or improper intervention on the system.
When a device does not work, check the condition of its protection
fuse: the filament A fig. 151 must be intact.
If it is not, replace the blown fuse with another with the same
amperage (same colour).
B = undamaged fuse.
C = fuse with damaged filament.
Never replace a fuse with metal wires or anything else.
Contact Alfa Romeo Authorised Services should the
fuse blow again.
Never replace a fuse with another with a higher amp
rating; DANGER OF FIRE.
If a general protection fuse (MAXI-FUSE, MEGA-FUSE,
MIDI-FUSE) blows, contact Alfa Romeo Authorised
Services.
Before replacing a fuse, make sure that the ignition
key has been removed and that all the other services
are switched off and/or disengaged.
Contact Alfa Romeo Authorised Services if a safety
system (airbags, brakes), power unit system (engine,
gearbox) or steering system general protection
fuse blows.
fig. 151A0J0048
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ENGINE COMPARTMENT FUSE BOX
fig. 153
DEVICE PROTECTEDFUSE AMPS
StarterF03 20
Passenger compartment electric fan F08 40
Additional heater (Turbo TwinAir 105 HP and 1.3 JTD
M-285 HP versions) F09 5
Two-tone hornsF10 15
Main beam headlightsF14 15
Additional heater (PTC 1)F15 30
Air conditioning compressorF19 7,5
Heated rear windscreen, defrosting system F20 30
Electric fuel pump in tankF21 15
Fog lightsF30 15
Additional heater (PTC2)F81 60
Additional heater (PTC1)F82 40
Additional heater (PTC2)F82 50
FreeF83 –
HI-FI sound system (control units, Bassbox speaker) mechanical gearbox setup F84 20
Power socket on tunnelF85 15
Electric door mirror demisters, demisters on windscreen jets, relay switch coil for heated
windscreenF87 7,5
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PERIODIC CHECKS
Every 1,000 km or before long journeys, check and restore the
following if necessary:
❒engine coolant, brake fluid and windscreen washer fluid level;
❒tyre inflation pressure and condition;
❒operation of lighting system (headlamps, direction indicators,
hazard warning lights, etc.);
❒operation of window washer/wiper system and positioning/wear of
windscreen/rear window wiper blades
Check and top up, if required, the engine oil level every 3,000 km.
HEAVY-DUTY USE OF THE CAR
If you use the car mainly under one of the following conditions:
❒towing a trailer or caravan;
❒dusty roads;
❒short, repeated journeys (less than 7-8 km) at sub-zero outside
temperatures;
❒engine often idling or driving long distances at low speeds or long
periods of idleness;
the following checks must be performed more frequently than indicated
in the Scheduled Servicing Plan:
❒check front disc brake pad conditions and wear;
❒check cleanliness of bonnet and boot locks, cleanliness and
lubrication of linkage;
❒visually inspect conditions of: engine, gearbox, transmission, pipes
and hoses (exhaust - fuel system - brakes) and rubber elements
(boots - sleeves - bushes - etc.);
❒check battery charge and battery fluid level (electrolyte);
❒visually inspect condition of the accessory drive belts;
❒check and, if necessary, change engine oil and replace oil filter;
❒check and, if necessary, replace pollen filter;
❒check and, if necessary, replace air cleaner.
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FUEL SUPPLY
VersionsFuel supply
Turbo TwinAir–1.4 petrolTimed, sequential Multipoint electronic injection with knock control
1.4 Turbo MultiAirPhased sequential electronic injection with knock control and variable
intake valve actuation
1.3 JTD
M-2– 1.6 JTDMElectronically controlled Common Rail MultiJet direct injection with turbo
and intercooler
Modifications or repairs to the fuel supply system that are not carried out correctly or do not take the system's technical
specifications into account can cause malfunctions leading to the risk of fire.
TRANSMISSION
Versions Gearbox Clutch Drive
1.4 Petrol
Five forward gears and reverse
with synchronizers for forward
gear engagementSelf-adjusting pedal without idle
strokeFront 1.4 Turbo MultiAir 135 HP
1.3 JTD
M-2
Turbo TwinAir
Six forward gears plus reverse
with synchronisers for forward
gear engagementSelf-adjusting pedal without idle
strokeFront 1.4 Turbo MultiAir 170 HP
Quadrifoglio Verde
1.6 JTD
M
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REFUELLING
Turbo TwinAir 1.4 Petrol
Prescribed fuels and
original lubricants
litres kg litres kg
Fuel tank 45 – 45 –
Unleaded petrol not less than 95
RON (EN 228 specification)
including a reserve of 5 - 7 – 5 - 7 –
Engine cooling system (with climate
control)5,4 5,3 5,2 4,6Mixture of 50% demineralised
water and 50% PARAFLU
UPfluid
(*)
Engine sump 2,8 2,5 2,7 2,3SELENIA DIGITEK P.E. (Turbo
TwinAir versions)
SELENIA StAR P.E. (1.4 Petrol
versions) Engine sump and filter 3,3 , 2,9 2,5
Differential/gearbox casing 1,65 1,5 1,6 1,4TUTELA TRANSMISSION
GEARFORCE
Hydraulic brake circuit with ABS
anti-lock device0,53 0,5 0,53 0,5 TUTELA TOP 4
Windscreen/rear window/
headlight washer fluid reservoir
(**)
2,2 (4,5) 1,9 (4,0) 2,8 (4,6) 2,5 (4,1)Mixture of water and TUTELA
PROFESSIONAL SC 35
(*) For particularly harsh climate conditions, a mixture of 60%UPand 40% demineralised water is recommended.
(**) Values in brackets refer to versions with headlight washers
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28

1.4 Turbo MultiAir 1.3 JTDM-2Prescribed fuels and
original lubricants
litres kg litres kg
Fuel tank 45 – 45 –Unleaded petrol not less than 95
RON (EN 228 specification)
(1.4 Turbo MultiAir versions)
Diesel for motor vehicles
(EN590 specification) (1.3
JTD
M-2versions) including a reserve of 5 - 7 – 5 - 7 –
Engine cooling system (with climate
control)6,0 5,3 7,2 6,4Mixture of 50% demineralised
water and 50% PARAFLU
UPfluid
(*)
Engine sump 3,1 2,6 3,0 2,5SELENIADIGITEK P.E. (1.4 Turbo
MultiAir versions)
SELENIA WRFORWARD
(1.3
JTDversions) Engine sump and filter 3,5 3,0 3,2 2,7
Differential/gearbox casing 2.0 1.7 1.8 1.5TUTELA TRANSMISSION
GEARFORCE
Hydraulic brake circuit with ABS
anti-lock device0,53 0,5 0,53 0,5 TUTELA TOP 4
Windscreen/rear window/
headlight washer fluid reservoir
(**)
2,2 (4,5) 1,9 (4,0) 3,0 (6,0) 2,8 (5,6)Mixture of water and TUTELA
PROFESSIONAL SC 35
(*) For particularly harsh climate conditions, a mixture of 60%UPand 40% demineralised water is recommended.
(**) Values in brackets refer to versions with headlight washers
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1.6 JTDMPrescribed fuels and
original lubricants
litres kg
Fuel tank 45 –
Diesel for automotive engines (EN 590
Specification)
including a reserve of 5 - 7 –
Engine cooling system (with climate control) 5,7 5,0Mixture of 50% demineralised water and
50% PARAFLU
UPfluid(*)
Engine sump 4,3 3,6
SELENIA WRFORWARD
Engine sump and filter 4,6 3,9
Differential/gearbox casing 2.0 1.7 TUTELA TRANSMISSION GEARFORCE
Hydraulic brake circuit with ABS anti-lock device 0,53 0,5 TUTELA TOP 4
Windscreen/rear window/headlight washer fluid
reservoir
(**)3,0 (6,0) 2,8 (5,6)Mixture of water and TUTELA
PROFESSIONAL SC 35
(*) For particularly harsh climate conditions, a mixture of 60%UPand 40% demineralised water is recommended.
(**) Values in brackets refer to versions with headlight washers
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UseFluid and lubricant features for a correct use
of the carGenuine fluids and
lubricantsApplications
Lubricants and
greases for drive
transmission
systemSAE 75W grade synthetic lubricant.
Specification 9.55550-MZ6.TUTELA
TRANSMISSION
GEARFORCE
Contractual Technical
Reference No. F002.F10Gearboxes and
differentials
(mechanical)
Molybdenum disulphide grease, for use at high
temperatures. NL.G.I. 1-2 consistency
9.55580 specificationTUTELA ALL STAR
Contractual Technical
Reference No. F702.G07Wheel side constant
velocity joints
Grease for constant velocity joints with low friction
coefficient. NL.GI. 0-1 consistency
9.55580 specificationTUTELA STAR 700
Contractual Technical
Reference No. F701.C07Differential side constant
velocity joints
Brake fluidSynthetic fluid for brake and clutch systems. Exceeds
specifications: FMVSS no. 116 DOT 4, ISO 4925,
SAE J1704,
9.55597 specificationTUTELA TOP 4
Contractual Technical
Reference No. F001.A93Brake and clutch
hydraulic controls
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