2015 Abarth 500 clutch

VERY IMPORTANT
REFUELLING
Only refuel with unleaded petrol with octane rating (RON) not less than 95, in compliance with the European specification EN 228. The use of
other products or mixtures may damage the engine beyond repair and consequently invalidate the warranty, due to the damage caused.
STARTING THE ENGINE
Make sure that the handbrake is engaged; set the gear lever to neutral, fully depress the clutch pedal without pressing the accelerator, then
turn the ignition key to AVV and release it as soon as the engine has started.
PARKING ON FLAMMABLE MATERIAL
The catalytic converter develops high temperatures during operation. Do not park the car on grass, dry leaves, pine needles or other
flammable material: fire hazard.
RESPECTING THE ENVIRONMENT
The car is fitted with a system that carries out a continuous diagnosis of the emission-related components in order to help protect the
environment.
ELECTRICAL ACCESSORIES
If, after buying the car, you decide to install electrical accessories (with the risk of gradually draining the battery), contact an Abarth
Dealership. They will calculate the overall electrical consumption and check that the car’s electrical system can support the required load.
CODE Card
(for versions/markets, where provided)
Keep it in a safe place, not in the car. We recommend that you always carry the electronic code provided on the CODE Card with you, in
case you need to perform an emergency start.
SCHEDULED SERVICING
Correct maintenance of the car is essential for ensuring that it maintains its performance and its safety features, its environmental friendliness
and low running costs for a long time to come.
THE OWNER HANDBOOK CONTAINS
... important information, advice and warnings for correct use, driving safety and maintenance of your car over time. Particular attention
should be paid to information marked with the following symbols:(personal safety)(environmental protection)(car integrity).

STARTING THE
ENGINE
The car is fitted with an electronic
engine lock device: if the engine fails to
start, see the paragraph "Fiat CODE
system" in the "Knowing your car"
chapter.
The engine may be noisier during the
first few seconds of operation,
especially after a long period of
inactivity. This characteristic feature of
the hydraulic tappet system does
not compromise functionality or
reliability: the system chosen for your
car was designed to limit maintenance
interventions.
PROCEDURE
Proceed as follows:
❒engage the handbrake and place the
gear lever in neutral;
❒fully press the clutch pedal without
touching the accelerator;
❒turn the ignition key to AVV and
release it as soon as the engine
starts.
If the engine does not start at the first
attempt, return the ignition key to STOP
before repeating the starting procedure.If, with key at MAR-ON, the
symbol
on the display stays on together with
the
warning light on the instrument
panel, it is advisable to turn the key
to STOP and then back to MAR-ON. If
the warning light remains on, try with
the other keys provided with the car.
Contact an Abarth Dealership if you still
cannot start the engine.
17) 18)
96) 97)
WARMING UP THE
ENGINE JUST AFTER IT
HAS STARTED
Proceed as follows:
❒drive off slowly, letting the engine turn
at medium revs. Do not accelerate
abruptly;
❒do not demand full performance at
first. It is advisable to wait until the
engine coolant temperature indicator
starts moving.
19)
STOPPING THE ENGINE
Turn the ignition key to STOP while the
engine is idling.IMPORTANT After a taxing drive, you
should allow the engine to "catch
its breath" before turning it off by letting
it idle to allow the temperature in the
engine compartment to fall.
20)
IMPORTANT
17) It is advisable not to demand
maximum performance from
your car (e.g. excessive
acceleration, long distances at
maximum rpm, excessively
intense braking, etc.) when it is
first used.
18) When the engine is off, do not
leave the key turned to MAR-ON
to prevent unnecessary electrical
consumption from draining the
battery.
19) Never bump start the engine by
pushing, towing or coasting
downhill. This could cause fuel to
flow into the catalytic converter
and damage it beyond repair.
122
STARTING AND DRIVING

USING THE
GEARBOX
To engage the gears, press the clutch
pedal fully and put the gear lever into
the required position (the diagram
for gear engagement is shown on the
knob) fig. 95.
100)
21)
To engage reverse R from neutral,
move the lever to the right and then
backwards.
To assist the transmission of torque, a
limit on the engine revs when setting off
at 2,700 rpm can be noticed. When
the clutch pedal is released and the
vehicle is being driven, the engine revs
restriction is disabled.IMPORTANT Reverse can only be
engaged when the car is completely
stationary. With the engine running, wait
for at least 2 seconds with the clutch
pedal fully pressed before engaging
reverse to prevent damage to the gears
and grating.
IMPORTANT The clutch pedal should
be used only for gear changes. Do
not drive with your foot resting on the
clutch pedal, however lightly. For
versions/markets where provided, the
electronic clutch control could cut
in, interpreting the incorrect driving style
as a fault.
WARNING
100) Depress the clutch pedal fully
to change gear correctly.
Therefore, the floor area
underneath the pedal unit must
not be obstructed in any way.
Ensure that the floor mat is
always laid flat and does not
interfere with use of the pedals.
IMPORTANT
21) Do not drive with your hand
resting on the gear lever as the
force exerted, even if slight, could
lead over time to premature wear
of the internal gearbox
components.
24R351
95AB0A0077
124
STARTING AND DRIVING

SAVING FUEL
GENERAL
CONSIDERATIONS
Car maintenance
Checks and adjustments should be
carried out in accordance with the
"Scheduled Servicing Plan" (see
chapter "Maintenance and care").
Tyres
Check the tyre pressures at least once
every four weeks: if the pressure is
too low, consumption levels increase as
resistance to rolling is higher.
Unnecessary loads
Do not travel with an overloaded
luggage compartment. The weight of
the car and its arrangement greatly
affect fuel consumption and stability.
When transporting particularly large
objects, use a trailer if possible.
Roof rack/ski rack
Remove the roof rack or the ski rack
from the roof after use. These
accessories lower aerodynamic
penetration and adversely affect
consumption levels.Electrical devices
Use electrical devices only for the
amount of time needed. The heated
rear window, additional headlights,
screen wipers and heater fan require a
considerable amount of energy;
increasing the current uptake increases
fuel consumption (by up to +25% in
an urban cycle).
Climate control system
Using the climate control system will
increase consumption: use the air vents
when the temperature outside permits.
Devices for
aerodynamic control
The use of non-certified devices for
aerodynamic control may adversely
affect air drag and consumption levels.
DRIVING STYLE
Cranking
Do not warm up the engine at low or
high revs when the car is stationary;
this causes the engine to warm up
more slowly, thereby increasing fuel
consumption and emissions. It is
therefore advisable to move off
immediately, slowly, avoiding high
speeds: in this way the engine will
warm up more quickly.Unnecessary actions
Avoid accelerating when stopped at
traffic lights or before switching off the
engine. The latter action, as well as
double-declutching, is unnecessary and
causes increased fuel consumption
and pollution.
Gear selection
Use a high gear when traffic and road
conditions allow it. Using a low gear for
faster acceleration will increase
consumption. In the same way
improper use of a high gear increases
consumption, emissions and engine
wear.
Max. speed
Fuel consumption considerably
increases as speed increases. Maintain
a constant speed, avoiding
unnecessary braking and acceleration,
which cost in terms of both fuel
consumption and emissions.
Acceleration
Accelerating violently severely affects
consumption and emissions:
acceleration should be gradual and
should not exceed the maximum
torque.
125

DASHBOARD FUSE BOX
fig. 123
DEVICE PROTECTED FUSE AMPERE
Right dipped headlight power supply F12 7,5
Left dipped headlight and headlight alignment control unit
power supplyF13 7,5
Engine compartment junction unit switch F31 5
Front, rear and luggage compartment roof lights F32 7,5
Diagnosis socket, radio, climate control, EOBD F36 10
Brake light switch, instrument panel node F37 5
Central door locking F38 15
Windscreen/rear window washer pump F43 15
Driver's side electric windows F47 20
Passenger side electric window F48 20
Parking sensor, control backlighting, electric mirrors F49 5
Airbag node F50 7,5
Radio switch,Blue&Me™, climate control system, brake
lights, clutchF51 7,5
Instrument panel node F53 5
146
IN AN EMERGENCY

SCHEDULED SERVICING PLAN
The checks listed in the Scheduled Servicing Plan, after reaching 120,000 km/8 years, must be cyclically repeated starting from
the first interval, thus following the same intervals as before.
Thousands of miles 9 18 27 36 45 54 63 72 81 90
Thousands of kilometres 15 30 45 60 75 90 105 120 135 150
Years12345678910
Check tyre condition/wear and adjust pressure, if
necessary; check “Fix&Go Automatic” kit recharge expiry
date (for versions/markets, where provided)●●●●●●●●●●
Check operation of lighting system (headlights, direction
indicators, hazard warning lights, luggage compartment,
passenger compartment, glove compartment, instrument
panel warning lights, etc.)●●●●●●●●●●
Check and, if necessary, top up fluid levels (engine
coolant, hydraulic clutch/brakes, screen washer, battery,
etc.)●●●●●●●●●●
Check exhaust emissions/smokiness●●●●●●●●●●
Use the diagnosis socket to check supply/engine
management systems operation, emissions and, for
versions/markets, where provided, engine oil degradation●●●●●●●●●●
Visually inspect condition of: exterior bodywork,
underbody protection, pipes and hoses (exhaust, fuel
system, brakes), rubber elements (gaiters, sleeves,
bushes, etc.)●●●●●
Check windscreen/rear window wiper blade position/wear●●●●●
155

TRANSMISSION
Version 1.4 TB PETROL ABARTH
GearboxFive forward gears and reverse with synchronisers for forward
gear engagement
Clutch Self-adjusting pedal without idle stroke
DriveFront
176
TECHNICAL SPECIFICATIONS

UseFluid and lubricant features for a correct use of
the carGenuine fluids
and lubricantsApplications
Lubricants and
greases for drive
transmissionSynthetic base lubricant SAE 75W-85 grade
Exceeds standard API GL4 PLUS, FIAT 9.55550TUTELA CAR
TECHNYX
Contractual
Technical Reference
No. F010.B05Manual gearbox
and differential
Molybdenum bisulphide grease, resistant to high
temperatures. N.L.G.I. 1-2 consistencyTUTELA ALL
STAR
Contractual
Technical Reference
No. F702.G07Wheel side constant
velocity joints
Poly-urea synthetic-based grease suitable for high
temperatures. N.L.G.I. 2 consistencyTUTELA STAR 325
Contractual
Technical Reference
No. F301.D03Differential-side
constant velocity
joints
Brake fluidSynthetic fluid FMVSS no. 116 DOT 4, ISO 4925 SAE
J1704, CUNA NC 956-01TUTELA TOP 4
Contractual
Technical Reference
No. F001.A93Hydraulic brakes
and hydraulic clutch
controls
189