2015.5 VAUXHALL VIVARO engine

136Vehicle careVehicle careGeneral Information...................136
Vehicle checks ........................... 137
Bulb replacement .......................145
Electrical system ........................150
Vehicle tools .............................. 155
Wheels and tyres .......................156
Jump starting ............................. 167
Towing ....................................... 168
Appearance care .......................170General Information
Accessories and vehicle
modifications
We recommend the use of Genuine Parts and Accessories and factory
approved parts specific for your
vehicle type. We cannot assess or guarantee reliability of other products
- even if they have a regulatory or
otherwise granted approval.
Do not make any modifications to the electrical system, e.g. changes of
electronic control units (chip tuning).Caution
When transporting the vehicle on
a train or on a recovery vehicle, the
mud flaps might be damaged.
Vehicle storage
Storage for a long period of time
If the vehicle is to be stored for several months:
■ Wash and wax the vehicle.
■ Have the wax in the engine compartment and underbody
checked.
■ Clean and preserve rubber seals.
■ Fill up fuel tank completely.
■ Change the engine oil.
■ Drain the washer fluid reservoir.
■ Check the coolant antifreeze and corrosion protection.
■ Adjust tyre pressure to the value specified for full load.
■ Park vehicle in a dry, well ventilated
place. Engage first or reverse gear.
Prevent the vehicle from rolling.
■ Do not apply the parking brake.

Vehicle care137
■ Open the bonnet, close all doorsand lock the vehicle.
■ Disconnect the clamp from the negative terminal of the vehicle
battery. Beware that all systems are
not functional, e.g. anti-theft alarm
system.
Putting back into operation
When the vehicle is to be put back into
operation:
■ Connect the clamp to the negative terminal of the vehicle battery.
Activate the electronics of the
power windows.
■ Check tyre pressure.
■ Fill up the washer fluid reservoir.
■ Check the engine oil level.
■ Check the coolant level.
■ Fit the number plate, if necessary.End-of-life vehicle
recovery
Information on end-of-life vehicle
recovery centres and the recycling of
end-of-life vehicles is available on our website. Only entrust this work to an
authorised recycling centre.Vehicle checks
Performing work9 Warning
Only perform engine compartment
checks when the ignition is off.
The cooling fan may start
operating even if the ignition is off.
9 Danger
The ignition system generates
extremely high voltages. Do not
touch.
The caps for topping up the engine oil, the coolant, the washer fluid and the
oil dipstick handle are yellow for ease
of identification.

138Vehicle careBonnetOpening
Pull the release lever and return it to
its original position.
Move the safety catch (located
slightly right of centre) sideways to
the left and open the bonnet.
The bonnet is held open
automatically.
If the bonnet is opened during an
Autostop, the engine will be restarted automatically for safety reasons.
Stop-start system 3 115.
Closing Lower the bonnet and let it fall into the
latch from a low height (approx.
30 cm). Check that the bonnet is
engaged.
Engine oil
Check the engine oil level manually
on a regular basis to prevent damage
to the engine.
Ensure that the correct specification
of oil is used. Recommended fluids
and lubricants 3 174.
Check with the vehicle on a level
surface. The engine must be at
operating temperature and switched
off for at least 10 minutes.
Pull out the dipstick, wipe it clean,
insert it to the stop on the handle, pull
out and read the engine oil level.Caution
It is the owner's responsibility to
maintain the proper level of an
appropriate quality oil in the
engine.

Vehicle care139
When the engine oil level has
dropped to the MIN mark, top-up
engine oil.
Caution
Do not allow the engine oil level to drop below the minimum level!
We recommend the use of the same
grade of engine oil that was used at
the last change.
The engine oil level must not exceed the maximum mark MAX on the
dipstick.
Caution
Overfilled engine oil must be
drained or suctioned out.
To prevent spillage when
replenishing the engine oil, we
recommend using a funnel. Ensure funnel is securely located onto the
filler pipe.
A stabilization of the engine oil
consumption will not take place until
the vehicle has been driven several
thousand miles. Only then can the
actual degree of consumption be
established.
If consumption exceeds more than
0.5 litres every 600 miles after this
running-in period, consult a
workshop.
Capacities 3 189.
Fit the cap on straight and tighten it.

140Vehicle careEngine air filterEngine air flow indicator
On certain models, an indicator is
located in the engine induction
system and indicates if the air-intake
to the engine is restricted.
Clear=No restrictionRed tell-tale=Restricted
If the red tell-tale is displayed when
the engine is running, consult a
workshop.
Engine coolant
The coolant provides freeze
protection down to approx. -28 °C.Caution
Only use approved antifreeze.
Coolant level
Caution
Too low a coolant level can cause engine damage.
If the cooling system is cold, the
coolant level should be just above the
MINI mark. Top up if the level is low.9Warning
Allow the engine to cool before
opening the cap. Carefully open
the cap, relieving the pressure
slowly.
Top up with antifreeze. If no
antifreeze is available, use clean tap
water or distilled water. Install the cap
tightly. Have the antifreeze
concentration checked and have the
cause of the coolant loss remedied by a workshop.
If a substantial amount of coolant is
required, it will be necessary to bleed
any trapped air from the cooling
system. Seek the assistance of a
workshop.
If the coolant temperature is too high, control indicator W 3 86 illuminates
red in the instrument cluster, together
with C 3 84. Consult a workshop if
coolant level is sufficient.

142Vehicle careBrakesA squealing noise indicates that the
brake lining is at its minimum
thickness. Continued driving is
possible but have the brake lining
replaced as soon as possible.
Once new brake linings are installed,
do not brake unnecessarily hard for
the first few journeys.
Brake fluid9 Warning
Brake fluid is poisonous and
corrosive. Avoid contact with eyes, skin, fabrics and painted surfaces.
The brake fluid level must be betweenthe MINI and MAXI marks.
When topping up, ensure maximum cleanliness as contamination of the
brake fluid can lead to brake system
malfunctions. Have the cause of the
loss of brake fluid remedied by a
workshop.
Only use high-performance brake
fluid approved for your vehicle.
Brake fluid 3 174.
Vehicle battery
The vehicle is equipped with a lead
acid battery. Vehicles with stop-start
system will be equipped with an
AGM (Absorptive Glass Mat) battery
which is not a lead acid battery.
The vehicle battery is maintenance-
free provided that the driving profile
allows sufficient charging of the
battery. Short-distance driving and
frequent engine starts can discharge
the battery. Avoid the use of
unnecessary electrical consumers.
Batteries do not belong in household
waste. They must be disposed of at
an appropriate recycling collection
point.

144Vehicle care
Meaning of symbols:■ No sparks, naked flames or smoking.
■ Always shield eyes. Explosive gases can cause blindness or
injury.
■ Keep the vehicle battery out of reach of children.
■ The vehicle battery contains sulfuric acid which could cause
blindness or serious burn injuries.
■ See the Owner's Manual for further
information.
■ Explosive gas may be present in the vicinity of the battery.Diesel fuel filter
Drain diesel fuel filter of residual
water at every engine oil change.
Place a container underneath the
filter housing. Loosen the knurled
screw on the lower part of the filter by approx. one turn, to drain off the
water.
The filter is drained as soon as water-
free diesel fuel emerges. Retighten
the screw.
Check diesel fuel filter at shorter
intervals if the vehicle is subjected to
extreme operating conditions.
Diesel fuel system
bleeding
If the fuel tank has been run dry, it will
be necessary to air vent or bleed the
diesel fuel system.
Refuel then proceed as follows:
With ignition key ■ Switch on the ignition (key to position M) for 5 seconds at a time.
■ Switch off ignition (key to position A) for 3 seconds.
■ Repeat this process multiple times.
■ Start the engine (key to position D)
then switch off (key to position St).
Ignition switch positions 3 112.
With power button ■ Insert the electronic key in the card
reader.
■ Press the Start/Stop button without
pressing any of the pedals.
■ Wait a few minutes before starting engine.
Power button 3 112.

Vehicle care145
If the engine fails to start, seek the
assistance of a workshop.
Starting the engine 3 114.
Wiper blade replacement Wiper blades on the windscreen
Lift the wiper arm, press button to
disengage the wiper blade and
remove.
Attach new wiper blade slightly
angled to the wiper arm and push until
it engages.
Lower wiper arm carefully.
Wiper blade on the rear window Lift wiper arm, rotate wiper blade and
detach.Bulb replacement
Switch off the ignition and turn off the
relevant switch or close the doors.
Only hold a new bulb at the base. Do not touch the bulb glass with bare
hands.
Use only the same bulb type for
replacement.
Bulb check
After a bulb replacement, switch on
the ignition, operate and check the
lights.