2014 YAMAHA YZF-R1 brake pads

TABLE OF CONTENTSSAFETY INFORMATION.................. 1-1
DESCRIPTION .................................. 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
INSTRUMENT AND CONTROL
FUNCTIONS ...................................... 3-1
Immobilizer system......................... 3-1
Main switch/steering lock............... 3-2
Indicator lights and warning lights............................................ 3-4
Multi-function meter unit ................ 3-8
D-mode (drive mode).................... 3-18
Handlebar switches ...................... 3-18
Clutch lever .................................. 3-20
Shift pedal .................................... 3-21
Brake lever.................................... 3-21
Brake pedal .................................. 3-22
Traction control system ................ 3-22
Fuel tank cap ................................ 3-24
Fuel ............................................... 3-25
Fuel tank breather hose and
overflow hose ............................ 3-26
Catalytic converter ....................... 3-27
Seats ............................................ 3-27
Helmet holder ............................... 3-29
Storage compartment .................. 3-29
Rider footrest position .................. 3-30
Rear view mirrors.......................... 3-30 Adjusting the front fork ................. 3-31
Adjusting the shock absorber
assembly.................................... 3-33
Luggage strap holders .................. 3-35
Sidestand ...................................... 3-35
Ignition circuit cut-off system ....... 3-36
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS ................................ 5-1
Starting the engine .......................... 5-1
Shifting ............................................ 5-2
Tips for reducing fuel consumption ................................ 5-3
Engine break-in ............................... 5-3
Parking ............................................ 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the emission control system .............. 6-3
General maintenance and lubrication chart ........................... 6-4
Removing and installing cowlings... 6-8
Checking the spark plugs ............. 6-10
Engine oil and oil filter cartridge.... 6-11
Coolant.......................................... 6-14
Air filter element ............................ 6-17 Checking the engine idling
speed ........................................ 6-17
Checking the throttle grip free play ............................................ 6-18
Valve clearance............................. 6-18
Tires .............................................. 6-18
Cast wheels .................................. 6-21
Adjusting the clutch lever free
play ............................................ 6-21
Checking the brake lever free play ............................................ 6-22
Brake light switches ..................... 6-23
Checking the front and rear brake pads .......................................... 6-23
Checking the brake fluid level ...... 6-24
Changing the brake fluid .............. 6-25
Drive chain slack........................... 6-25
Cleaning and lubricating the drive chain.......................................... 6-27
Checking and lubricating the
cables ........................................ 6-27
Checking and lubricating the throttle grip and cable ............... 6-28
Checking and lubricating the brake and shift pedals............... 6-28
Checking and lubricating the
brake and clutch levers ............. 6-29
Checking and lubricating the sidestand................................... 6-29
Lubricating the swingarm pivots......................................... 6-30U2SGE0E0.book Page 1 Wednesday, June 12, 2013 1:15 PM

FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-1
4
EAU15598
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility of an acci dent or equipment damag e.
Do not operate the vehicle if you fin d any pro blem. If a pro blem cannot be corrected b y the proce dures provi ded in
this manual, have the vehicle inspecte d b y a Yamaha dealer.Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel • Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check fuel tank breather hose and overflow hose for obstructions, cracks or
damage, and check hose connections. 3-25, 3-26
En gine oil • Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage. 6-11
Coolant • Check coolant level in reservoir.
• If necessary, add recommended coolant to specified level.
• Check cooling system for leakage. 6-14
Front brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 6-23, 6-24
U2SGE0E0.book Page 1 Wednesday, June 12, 2013 1:15 PM

FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-2
4
Rear brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 6-23, 6-24
Clutch • Check operation.
• Lubricate cable if necessary.
• Check lever free play.
• Adjust if necessary.
6-21
Throttle g rip • Make sure that operation is smooth.
• Check throttle grip free play.
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca-
ble and grip housing. 6-18, 6-28
Control ca bles • Make sure that operation is smooth.
• Lubricate if necessary. 6-27
Drive chain • Check chain slack.
• Adjust if necessary.
• Check chain condition.
• Lubricate if necessary.
6-25, 6-27
Wheels an d tires •Check for damage.
• Check tire condition and tread depth.
• Check air pressure.
• Correct if necessary.
6-18, 6-21
Brake an d shift pe dals • Make sure that operation is smooth.
• Lubricate pedal pivoting points if necessary. 6-28
Brake an d clutch levers • Make sure that operation is smooth.
• Lubricate lever pivoting points if necessary.
6-29
Si destan d • Make sure that operation is smooth.
• Lubricate pivot if necessary.
6-29
ITEM
CHECKS PAGE
U2SGE0E0.book Page 2 Wednesday, June 12, 2013 1:15 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
6
EAU1770G
General maintenance and lu brication chartNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1 *Air filter element •Replace. √
2Clutch • Check operation.
•Adjust.
√√√√√
3 *Front brake • Check operation, fluid level and
vehicle for fluid leakage. √√√√√√
• Replace brake pads. Whenever worn to the limit
4 *Rear brake • Check operation, fluid level and
vehicle for fluid leakage. √√√√√√
• Replace brake pads. Whenever worn to the limit
5 *Brake hoses • Check for cracks or damage.
• Check for correct routing and
clamping. √√√√√
• Replace. Every 4 years
6 *Brake flui d • Replace. Every 2 years
7 *Wheels • Check runout and for damage. √√√√
8 *Tires • Check tread depth and for dam-
age.
• Replace if necessary.
• Check air pressure.
• Correct if necessary. √√√√√
9 *Wheel bearin gs • Check bearing for looseness or
damage. √√√√
U2SGE0E0.book Page 4 Wednesday, June 12, 2013 1:15 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-23
6
EAU22274
Brake light switchesThe brake light, which is activated by
the brake pedal and brake lever,
should come on just before braking
takes effect. If necessary, adjust the
rear brake light switch as follows, but
the front brake light switch should be
adjusted by a Yamaha dealer.
Turn the rear brake light switch adjust-
ing nut while holding the rear brake
light switch in place. To make the
brake light come on earlier, turn the ad-
justing nut in direction (a). To make the
brake light come on later, turn the ad-
justing nut in direction (b).
EAU22393
Checkin g the front an d rear
b rake pa dsThe front and rear brake pads must be
checked for wear at the intervals spec-
ified in the periodic maintenance and
lubrication chart.
EAU43063
Front brake pa ds
The front brake calipers are equipped
with two sets of brake pads.
Each front brake pad is provided with
one or two wear indicator grooves,
which allow you to check the brake
pad wear without having to disassem-
ble the brake. To check the brake pad
wear, check the wear indicator
grooves. If a brake pad has worn to the point that a wear indicator groove al-
most appears, have a Yamaha dealer
replace the brake pads as a set.
EAU46292
Rear
brake pad s
Each rear brake pad is provided with
wear indicator grooves, which allow
you to check the brake pad wear with-
out having to disassemble the brake.
To check the brake pad wear, check
the wear indicator grooves. If a brake
pad has worn to the point that a wear
indicator groove almost appears, have
a Yamaha dealer replace the brake
pads as a set.
1. Rear brake light switch
2. Rear brake light switch adjusting nut
1
(a) (b)
2
1. Brake pad wear indicator groove
1
1
1. Brake pad wear indicator groove
1
1
U2SGE0E0.book Page 23 Wednesday, June 12, 2013 1:15 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-24
6
EAU22582
Checking the brake flui d levelBefore riding, check that the brake fluid
is above the minimum level mark.
Check the brake fluid level with the top
of the reservoir level. Replenish the
brake fluid if necessary.
Front brake Rear
brake
WARNING
EWA15991
Improper maintenance can result in
loss of b raking a bility. O bserve
these precautions:  Insufficient brake flui d may al-
low air to enter the b rake sys-
tem, re ducin g brakin g
performance.
 Clean the filler cap before re-
movin g. Use only DOT 4 b rake
flui d from a seale d container. 
Use only the specifie d b rake flu-
i d ; otherwise, the ru bber seals
may deteriorate, causin g leak-
a g e.
 Refill with the same type of
brake flui d. A dding a brake flui d
other than DOT 4 may result in a
harmful chemical reaction.
 Be careful that water d oes not
enter the brake flui d reservoir
when refillin g. Water will si gnifi-
cantly lower the boilin g point of
the flui d an d may result in vapor
lock.
NOTICE
ECA17641
Brake flui d may damag e painte d
surfaces or plastic parts. Always
clean up spille d flui d imme diately.As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake
system leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. If the brake
1. Minimum level mark
UPPER
LOWER
1
1. Minimum level mark
Specified b rake flui d:
DOT 4
1
U2SGE0E0.book Page 24 Wednesday, June 12, 2013 1:15 PM

INDEXAAir filter element .................................... 6-17
Auxiliary light......................................... 6-38BBattery .................................................. 6-32
Brake and clutch levers, checking and lubricating ........................................... 6-29
Brake and shift pedals, checking and lubricating ........................................... 6-28
Brake fluid, changing ............................ 6-25
Brake fluid level, checking .................... 6-24
Brake lever ............................................ 3-21
Brake lever free play, checking............. 6-22
Brake light switches.............................. 6-23
Brake pedal........................................... 3-22CCables, checking and lubricating ......... 6-27
Care ........................................................ 7-1
Catalytic converter ................................ 3-27
Clutch lever ........................................... 3-20
Clutch lever free play, adjusting ........... 6-21
Coolant ................................................. 6-14
Coolant temperature warning light ......... 3-5
Cowlings, removing and installing .......... 6-8DDimmer switch ...................................... 3-19
D-mode (drive mode) ............................ 3-18
Drive chain, cleaning and lubricating .... 6-27
Drive chain slack................................... 6-25EEngine break-in....................................... 5-3
Engine idling speed, checking .............. 6-17
Engine oil and oil filter cartridge ........... 6-11
Engine stop switch ............................... 3-19 Engine trouble warning light ................... 3-7
FFront and rear brake pads, checking ... 6-23
Front fork, adjusting ............................. 3-31
Front fork, checking ............................. 6-30
Fuel ....................................................... 3-25
Fuel consumption, tips for reducing ...... 5-3
Fuel level warning light ........................... 3-4
Fuel tank breather hose and overflow
hose ................................................... 3-26
Fuel tank cap ........................................ 3-24
Fuses, replacing ................................... 6-33HHandlebar switches .............................. 3-18
Hazard switch....................................... 3-19
Headlight bulb, replacing ..................... 6-35
Helmet holder ....................................... 3-29
High beam indicator light ....................... 3-4
Horn switch .......................................... 3-19IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ............... 3-36
Immobilizer system ................................ 3-1
Immobilizer system indicator light .......... 3-8
Indicator lights and warning lights ......... 3-4LLicense plate light bulb, replacing........ 6-37
Luggage strap holders ......................... 3-35MMain switch/steering lock....................... 3-2
Maintenance and lubrication, periodic ... 6-4
Maintenance, emission control system.................................................. 6-3
Matte color, caution ............................... 7-1 Model label .............................................9-1
Multi-function meter unit .........................3-8
NNeutral indicator light ..............................3-4OOil level warning light ..............................3-4PParking ....................................................5-4
Part locations ..........................................2-1
Pass switch ...........................................3-19RRear view mirrors ..................................3-30
Rider footrest position, adjusting ..........3-30SSafety information ...................................1-1
Seats .....................................................3-27
Shifting ....................................................5-2
Shift pedal .............................................3-21
Shift timing indicator light .......................3-7
Shock absorber assembly, adjusting ....3-33
Sidestand ..............................................3-35
Sidestand, checking and lubricating.....6-29
Spark plugs, checking ..........................6-10
Specifications .........................................8-1
Starting the engine ..................................5-1
Start switch ...........................................3-19
Steering, checking ................................6-31
Storage ...................................................7-4
Storage compartment ...........................3-29
Supporting the motorcycle ...................6-38
Swingarm pivots, lubricating ................6-30TTail/brake light ......................................6-36
U2SGE0E0.book Page 1 Wednesday, June 12, 2013 1:15 PM