TABLE OF CONTENTS
Replacing the fuse.........................6-29
Replacing the headlight bulb.........6-30
Replacing the tail/brake light bulb ............................................6-31
Replacing a turn signal light
bulb ............................................6-32
Replacing the auxiliary light bulb ...........................................6-32
Front wheel....................................6-33
Rear wheel.....................................6-35
Troubleshooting ............................6-36
Troubleshooting chart ...................6-38
MOTORCYCLE CARE AND
STORAGE ..........................................7-1
Matte color caution .........................7-1
Care .................................................7-1
Storage ............................................7-4
SPECIFICATIONS ..............................8-1
CONSUMER INFORMATION ............9-1
Identification numbers .....................9-1
INDEX ...............................................10-1
U51DE1E0.book Page 2 Thursday, August 29, 2013 4:41 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-32
6
3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the screws. NOTICE: Do not over-
ti g hten the screws, otherwise
the lens may break.
[ECA10682] EAU24205
Replacin
g a turn sig nal light
b ul b1. Remove the turn signal light lens
by removing the screw.
2. Remove the burnt-out bulb by pushing it in and turning it coun-
terclockwise.
3. Insert a new bulb into the socket, push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the screw. NOTICE: Do not over-
ti g hten the screw, otherwise the
lens may break.
[ECA11192] EAU45226
Replacin
g the auxiliary li ght
b ul b If the auxiliary light bulb burns out, re-
place it as follows.
1. Remove the headlight unit. (See page 6-30.)
2. Remove the auxiliary light bulb socket (together with the bulb) by
pulling it out.
3. Remove the burnt-out bulb by pulling it out.
1. Tail/brake light bulb
1. Screw
1
1. Auxiliary light bulb socket
1
U51DE1E0.book Page 32 Thursday, August 29, 2013 4:41 PM
SPECIFICATIONS
8-2
8
Chassis:Frame type:Diamond
Caster angle:
26.33 °
Trail: 92 mm (3.6 in)Front tire:Type:
Tubeless
Size: 2.75-18 42P
Manufacturer/model: CHENG SHIN/C-910Rear tire:Type:Tubeless
Size: 90/90-18 57P
Manufacturer/model:
CHENG SHIN/C-905Loa din g:Maximum load:
194 kg (428 lb)
(Total weight of rider, passenger, cargo
and accessories)Tire air pressure (measure d on col d
tires):Loading condition:
0–90 kg (0–198 lb)
Front:175 kPa (1.75 kgf/cm², 25 psi)
Rear: 200 kPa (2.00 kgf/cm², 29 psi) Loading condition:
90–194 kg (198–428 lb)
Front:175 kPa (1.75 kgf/cm², 25 psi)
Rear:
280 kPa (2.80 kgf/cm², 41 psi)
Front wheel:Wheel type:Cast wheel
Rim size:
J18M/C x MT1.85Rear wheel:Wheel type:Cast wheel
Rim size:
J18M/C x MT1.85Front brake:Type:
Single disc brake
Operation:
Right hand operation
Specified brake fluid: DOT 3 or 4Rear brake:Type:
Drum brake
Operation: Right foot operationFront suspension:Type:
Telescopic fork
Spring/shock absorber type: Coil spring/oil damper Wheel travel:
120.0 mm (4.72 in)
Rear suspension:Type:
Swingarm
Spring/shock absorber type: Coil spring/oil damper
Wheel travel: 105.0 mm (4.13 in)Electrical system:Ignition system:TCI
Charging system: AC magnetoBattery:Model:YTX7L-BS
Voltage, capacity: 12 V, 6.0 AhHea dlig ht:Bulb type:
Halogen bulbBul b volta ge, watta ge × quantity:Headlight:
12 V, 35.0 W/35.0 W × 1
Tail/brake light: 12 V, 5.0 W/21.0 W × 1
Front turn signal light: 12 V, 10.0 W × 2
Rear turn signal light:
12 V, 10.0 W × 2
Auxiliary light: 12 V, 5.0 W × 1
U51DE1E0.book Page 2 Thursday, August 29, 2013 4:41 PM
10-1
10
INDEXAAir filter element, cleaning .................... 6-11
Auxiliary light bulb, replacing ................ 6-32BBattery .................................................. 6-28
Brake and clutch levers, checking and lubricating ........................................... 6-24
Brake fluid, changing ............................ 6-21
Brake fluid level, checking .................... 6-20
Brake lever .............................................. 3-5
Brake lever free play, checking............. 6-17
Brake light switches.............................. 6-19
Brake pads and shoes, checking ......... 6-19
Brake pedal............................................. 3-6
Brake pedal, checking and
lubricating ........................................... 6-25
Brake pedal free play, adjusting ........... 6-18CCables, checking and lubricating ......... 6-24
Care ........................................................ 7-1
Carrier ................................................... 3-10
Catalytic converters ................................ 3-8
Centerstand and sidestand, checking
and lubricating .................................... 6-25
Clutch lever ............................................. 3-5
Clutch lever free play, adjusting ........... 6-16DDimmer switch ........................................ 3-4
Drive chain, cleaning and lubricating .... 6-23
Drive chain slack................................... 6-21EEngine break-in....................................... 5-3
Engine idling speed, checking .............. 6-13
Engine oil .............................................. 6-10 Engine trouble warning light ................... 3-2
FFront fork, checking ............................. 6-26
Fuel ......................................................... 3-7
Fuel consumption, tips for reducing ...... 5-3
Fuel gauge .............................................. 3-4
Fuel tank cap .......................................... 3-6
Fuse, replacing ..................................... 6-29HHandlebar switches ................................ 3-4
Headlight bulb, replacing ..................... 6-30
High beam indicator light ....................... 3-2
Horn switch ............................................ 3-4IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ............... 3-11
Indicator lights and warning light ........... 3-2KKickstarter .............................................. 3-9MMain switch/steering lock....................... 3-1
Maintenance and lubrication, periodic ... 6-4
Maintenance, emission control
system.................................................. 6-3
Matte color, caution ............................... 7-1
Model label ............................................. 9-1NNeutral indicator light ............................. 3-2PPanels, removing and installing .............. 6-7
Parking ................................................... 5-4
Part locations ......................................... 2-1SSafety information .................................. 1-1 Self-diagnosis device..............................3-3
Shifting ....................................................5-2
Shift pedal ...............................................3-5
Shift pedal, checking ............................6-18
Shock absorber assemblies, adjusting ...3-9
Sidestand ..............................................3-10
Spark plug, checking ..............................6-8
Specifications .........................................8-1
Speedometer unit ...................................3-3
Starting the engine ..................................5-1
Start switch .............................................3-4
Steering, checking ................................6-27
Storage ...................................................7-4
Swingarm pivots, lubricating ................6-26
TTachometer .............................................3-3
Tail/brake light bulb, replacing..............6-31
Throttle grip and cable, checking and
lubricating ...........................................6-24
Throttle grip free play, checking ...........6-13
Tires ......................................................6-14
Tool kit ....................................................6-2
Troubleshooting ....................................6-36
Troubleshooting chart ...........................6-38
Turn signal indicator lights ......................3-2
Turn signal light bulb, replacing ............6-32
Turn signal switch ...................................3-4VValve clearance .....................................6-14
Vehicle identification number ..................9-1WWheel bearings, checking .....................6-27
Wheel (front) ..........................................6-33
Wheel (rear) ...........................................6-35
U51DE1E0.book Page 1 Thursday, August 29, 2013 4:41 PM