2014 YAMAHA YBR125 ignition

TABLE OF CONTENTSSAFETY INFORMATION.................. 1-1
DESCRIPTION .................................. 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
INSTRUMENT AND CONTROL
FUNCTIONS ...................................... 3-1
Main switch/steering lock............... 3-1
Indicator lights and warning light ... 3-2
Speedometer unit ........................... 3-3
Tachometer .................................... 3-3
Self-diagnosis device ..................... 3-3
Fuel gauge ...................................... 3-4
Handlebar switches ........................ 3-4
Clutch lever .................................... 3-5
Shift pedal ...................................... 3-5
Brake lever...................................... 3-5
Brake pedal .................................... 3-6
Fuel tank cap .................................. 3-6
Fuel ................................................. 3-7
Catalytic converters........................ 3-8
Kickstarter ...................................... 3-9
Adjusting the shock absorber assemblies .................................. 3-9
Carrier ........................................... 3-10
Sidestand ..................................... 3-10
Ignition circuit cut-off system ....... 3-11 FOR YOUR SAFETY –
PRE-OPERATION CHECKS
............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS ................................ 5-1
Starting the engine .......................... 5-1
Shifting ............................................ 5-2
Tips for reducing fuel consumption ................................ 5-3
Engine break-in ............................... 5-3
Parking ............................................ 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the emission control system .............. 6-3
General maintenance and lubrication chart ........................... 6-4
Removing and installing panels ...... 6-7
Checking the spark plug ................. 6-8
Engine oil....................................... 6-10
Cleaning the air filter element ....... 6-11
Checking the engine idling
speed ......................................... 6-13
Checking the throttle grip free
play ............................................ 6-13
Valve clearance ............................. 6-14
Tires .............................................. 6-14
Cast wheels................................... 6-16 Adjusting the clutch lever free
play ............................................ 6-16
Checking the brake lever free play ............................................ 6-17
Adjusting the brake pedal free
play ............................................ 6-18
Checking the shift pedal ............... 6-18
Brake light switches ..................... 6-19
Checking the front brake pads and rear brake shoes ............... 6-19
Checking the brake fluid level ...... 6-20
Changing the brake fluid .............. 6-21
Drive chain slack........................... 6-21
Cleaning and lubricating the drive
chain.......................................... 6-23
Checking and lubricating the cables ........................................ 6-24
Checking and lubricating the throttle grip and cable ............... 6-24
Checking and lubricating the
brake and clutch levers ............. 6-24
Checking and lubricating the brake pedal ............................... 6-25
Checking and lubricating the centerstand and sidestand........ 6-25
Lubricating the swingarm
pivots......................................... 6-26
Checking the front fork ................. 6-26
Checking the steering................... 6-27
Checking the wheel bearings ....... 6-27
Battery .......................................... 6-28U51DE1E0.book Page 1 Thursday, August 29, 2013 4:41 PM

INSTRUMENT AND CONTROL FUNCTIONS
3-1
3
EAU10462
Main switch/steering lockThe main switch/steering lock controls
the ignition and lighting systems, and is
used to lock the steering. The various
positions are described below.
EAU33591
ON
All electrical circuits are supplied with
power; the meter lighting, taillight and
auxiliary light come on, and the engine
can be started. The key cannot be re-
moved.TIPThe headlight comes on automatically
when the engine is started and stays
on until the key is turned to “OFF”,
even if the engine stalls.
EAU10662
OFF
All electrical systems are off. The key
can be removed.
WARNING
EWA10062
Never turn the key to “OFF” or
“LOCK” while the vehicle is movin g.
Otherwise the electrical systems will
b e switche d off, which may result in
loss of control or an acci dent.
EAU43142
LOCK
The steering is locked, and all electrical
systems are off. The key can be re-
moved. To lock the steering
1. Turn the handlebars all the way to
the left.
2. Push the key in from the “OFF” position, and then turn it to
“LOCK” while still pushing it.
3. Remove the key.
LOCK
IGNITION
OFFON
PUSHON
OFF
LOCK
1. Push.
2. Turn.
LOCK
OFF
LOCK
OFF
12
U51DE1E0.book Page 1 Thursday, August 29, 2013 4:41 PM

INSTRUMENT AND CONTROL FUNCTIONS
3-7
3
EAU13222
FuelMake sure there is sufficient gasoline in
the tank.
WARNING
EWA10882
Gasoline and g asoline vapors are
extremely flamma ble. To avoi d fires
an d explosions an d to re duce the
risk of injury when refuelin g, follow
these instructions.1. Before refueling, turn off the en- gine and be sure that no one is sit-
ting on the vehicle. Never refuel
while smoking, or while in the vi-
cinity of sparks, open flames, or
other sources of ignition such as
the pilot lights of water heaters
and clothes dryers.
2. Do not overfill the fuel tank. When refueling, be sure to insert the
pump nozzle into the fuel tank filler
hole. Stop filling when the fuel
reaches the bottom of the filler
tube. Because fuel expands when
it heats up, heat from the engine or
the sun can cause fuel to spill out
of the fuel tank. 3. Wipe up any spilled fuel immedi-
ately. NOTICE: Immediately
wipe off spille d fuel with a clean,
d ry, soft cloth, since fuel may
d eteriorate painted surfaces or
plastic parts.
[ECA10072]
4. Be sure to securely close the fuel tank cap.
WARNING
EWA15152
Gasoline is poisonous an d can cau-
se injury or death. Han dle gasoline
with care. Never siphon gasoline by
mouth. If you shoul d swallow some
g asoline or inhale a lot of g asoline
vapor, or g et some gasoline in your
eyes, see your d octor immediately. If g
asoline spills on your skin, wash
with soap an d water. If gasoline
spills on your clothin g, chan ge your
clothes.
EAU49742
NOTICE
ECA11401
Use only unlea ded g asoline. The use
of lea ded g asoline will cause severe
d amag e to internal en gine parts,
such as the valves an d piston rin gs,
as well as to the exhaust system.Your Yamaha engine has been de-
signed to use regular unleaded gaso-
line with a research octane number of
95 or higher. If knocking (or pinging)
occurs, use a gasoline of a different
1. Fuel tank filler tube
2. Maximum fuel level
1 2
Recommen ded fuel:
Regular unleaded gasoline (Gasohol
(E10) acceptable)
Fuel tank capacity:
13.0 L (3.43 US gal, 2.86 Imp.gal)
Fuel reserve amount: 3.4 L (0.90 US gal, 0.75 Imp.gal)
U51DE1E0.book Page 7 Thursday, August 29, 2013 4:41 PM

INSTRUMENT AND CONTROL FUNCTIONS
3-10
3
EAU15113
Carrier
WARNING
EWA10172
Do not exceed the load limit of 3
k g (6.6 l b) for the carrier.
 Do not exceed the maximum
loa d of 194 k g (428 l b) for the ve-
hicle.
EAU15306
Si destan dThe sidestand is located on the left
side of the frame. Raise the sidestand
or lower it with your foot while holding
the vehicle upright.TIPThe built-in sidestand switch is part of
the ignition circuit cut-off system,
which cuts the ignition in certain situa-
tions. (See the following section for an
explanation of the ignition circuit cut-
off system.)
WARNING
EWA10242
The vehicle must not b e ridden with
the si destan d d own, or if the si de-
stan d cannot b e properly move d up
(or does not stay up), otherwise the
si destan d coul d contact the groun d
an d d istract the operator, resultin g
in a possib le loss of control.
Yamaha’s ig nition circuit cut-off
system has been desi gne d to assist
the operator in fulfillin g the respon-
si bility of raisin g the si destan d b e-
fore startin g off. Therefore, check this system re
gularly an d have a
Yamaha dealer repair it if it does not
function properly.
1. Carrier
1
U51DE1E0.book Page 10 Thursday, August 29, 2013 4:41 PM

INSTRUMENT AND CONTROL FUNCTIONS
3-11
3
EAU43163
Ig nition circuit cut-off systemThe ignition circuit cut-off system
(comprising the sidestand switch,
clutch switch and neutral switch) has
the following functions.
 It prevents starting when the
transmission is in gear and the
sidestand is up, but the clutch le-
ver is not pulled.
 It prevents starting when the
transmission is in gear and the
clutch lever is pulled, but the side-
stand is still down.
 It cuts the running engine when
the transmission is in gear and the
sidestand is moved down.
Periodically check the operation of the
ignition circuit cut-off system accord-
ing to the following procedure.U51DE1E0.book Page 11 Thursday, August 29, 2013 4:41 PM

FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-2
4
Throttle grip • Make sure that operation is smooth.
• Check throttle grip free play.
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca-
ble and grip housing. 6-13, 6-24
Control ca bles • Make sure that operation is smooth.
• Lubricate if necessary.
6-24
Drive chain • Check chain slack.
• Adjust if necessary.
• Check chain condition.
• Lubricate if necessary. 6-21, 6-23
Wheels an d tires • Check for damage.
• Check tire condition and tread depth.
• Check air pressure.
• Correct if necessary. 6-14, 6-16
Shift pe dal • Make sure that operation is smooth.
• Correct if necessary.
6-18
Brake pe dal • Make sure that operation is smooth.
• Lubricate pedal pivoting point if necessary. 6-25
Brake an d clutch levers • Make sure that operation is smooth.
• Lubricate lever pivoting points if necessary. 6-24
Centerstan d, si destan d • Make sure that operation is smooth.
• Lubricate pivots if necessary.
6-25
Chassis fasteners • Make sure that all nuts, bolts and screws are properly tightened.
• Tighten if necessary.
—
Instruments, li ghts, si gnals
an d switches • Check operation.
• Correct if necessary.
—
Si destan d switch • Check operation of ignition circuit cut-off system.
• If system is not working correctly, have Yamaha dealer check vehicle.
3-10
ITEM CHECKS PAGE
U51DE1E0.book Page 2 Thursday, August 29, 2013 4:41 PM

OPERATION AND IMPORTANT RIDING POINTS
5-1
5
EAU15952
Read the Owner’s Manual carefully to
become familiar with all controls. If
there is a control or function you do not
understand, ask your Yamaha dealer.
WARNING
EWA10272
Failure to familiarize yourself with
the controls can lead to loss of con-
trol, which coul d cause an acci dent
or injury.
EAU45311
TIPThis model is equipped with a lean an-
gle sensor to stop the engine in case of
a turnover. To start the engine after a
turnover, be sure to turn the main
switch to “OFF” and then to “ON”. Fail-
ing to do so will prevent the engine
from starting even though the engine
will crank when pushing the start
switch.
EAU43187
Startin g the en gineIn order for the ignition circuit cut-off
system to enable starting, one of the
following conditions must be met:
 The transmission is in the neutral
position.
 The transmission is in gear with
the clutch lever pulled and the
sidestand up.
See page 3-11 for more informa-
tion.
1. Turn the key to “ON”. The engine trouble warning light
should come on for a few sec-
onds, then go off.NOTICE
ECA16712
If the warnin g li ght does not come
on initially when the key is turne d to
“ON”, or if the warnin g li ght remains
on, see pa ge 3-2 for the warnin g
li g ht circuit check.2. Shift the transmission into the
neutral position. The neutral indi-
cator light should come on. If not,
ask a Yamaha dealer to check the
electrical circuit.
U51DE1E0.book Page 1 Thursday, August 29, 2013 4:41 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-36
6
6. Remove the axle nut, and then pull
the wheel axle out.
7. Push the wheel forward, and then remove the drive chain from the
rear sprocket.
TIPThe drive chain does not need to be
disassembled in order to remove and
install the wheel.8. Remove the wheel.
To install the rear wheel 1. Install the wheel by inserting the wheel axle from the left-hand side.
2. Install the drive chain onto the rear sprocket.
3. Install the axle nut.
4. Install the brake rod onto the brake camshaft lever, and then in-
stall the brake pedal free play ad-
justing nut onto the brake rod.
5. Connect the brake torque rod to the brake shoe plate by installing
the bolt and nut.
6. Adjust the drive chain slack. (See page 6-21.) 7. Take the motorcycle off the cen-
terstand so that the rear wheel is
on the ground, and then put the
sidestand down.
8. Tighten the brake torque rod nut and axle nut to the specified
torques.
9. Insert a new cotter pin.
10. Adjust the brake pedal free play. (See page 6-18.)
WARNING
EWA10661
After a djustin g the brake ped al free
play, check the operation of the
b rake li ght.
EAU25852
Trou bleshootin gAlthough Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur
during operation. Any problem in the
fuel, compression, or ignition systems,
for example, can cause poor starting
and loss of power.
The following troubleshooting chart
represents a quick and easy procedure
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWA15142
When checkin g the fuel system, d o
not smoke, an d make sure there are
no open flames or sparks in the ar-
ea, inclu din g pilot li ghts from water
Ti ghtenin g torques:
Brake torque rod nut: 19 Nm (1.9 m·kgf, 14 ft·lbf)
Axle nut:
80 Nm (8.0 m·kgf, 58 ft·lbf)
U51DE1E0.book Page 36 Thursday, August 29, 2013 4:41 PM