
TABLE OF CONTENTS
Replacing the fuse.........................6-29
Replacing the headlight bulb.........6-30
Replacing the tail/brake light bulb ............................................6-31
Replacing a turn signal light
bulb ............................................6-32
Replacing the auxiliary light bulb ...........................................6-32
Front wheel....................................6-33
Rear wheel.....................................6-35
Troubleshooting ............................6-36
Troubleshooting chart ...................6-38
MOTORCYCLE CARE AND
STORAGE ..........................................7-1
Matte color caution .........................7-1
Care .................................................7-1
Storage ............................................7-4
SPECIFICATIONS ..............................8-1
CONSUMER INFORMATION ............9-1
Identification numbers .....................9-1
INDEX ...............................................10-1
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INSTRUMENT AND CONTROL FUNCTIONS
3-1
3
EAU10462
Main switch/steering lockThe main switch/steering lock controls
the ignition and lighting systems, and is
used to lock the steering. The various
positions are described below.
EAU33591
ON
All electrical circuits are supplied with
power; the meter lighting, taillight and
auxiliary light come on, and the engine
can be started. The key cannot be re-
moved.TIPThe headlight comes on automatically
when the engine is started and stays
on until the key is turned to “OFF”,
even if the engine stalls.
EAU10662
OFF
All electrical systems are off. The key
can be removed.
WARNING
EWA10062
Never turn the key to “OFF” or
“LOCK” while the vehicle is movin g.
Otherwise the electrical systems will
b e switche d off, which may result in
loss of control or an acci dent.
EAU43142
LOCK
The steering is locked, and all electrical
systems are off. The key can be re-
moved. To lock the steering
1. Turn the handlebars all the way to
the left.
2. Push the key in from the “OFF” position, and then turn it to
“LOCK” while still pushing it.
3. Remove the key.
LOCK
IGNITION
OFFON
PUSHON
OFF
LOCK
1. Push.
2. Turn.
LOCK
OFF
LOCK
OFF
12
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-32
6
3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the screws. NOTICE: Do not over-
ti g hten the screws, otherwise
the lens may break.
[ECA10682] EAU24205
Replacin
g a turn sig nal light
b ul b1. Remove the turn signal light lens
by removing the screw.
2. Remove the burnt-out bulb by pushing it in and turning it coun-
terclockwise.
3. Insert a new bulb into the socket, push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the screw. NOTICE: Do not over-
ti g hten the screw, otherwise the
lens may break.
[ECA11192] EAU45226
Replacin
g the auxiliary li ght
b ul b If the auxiliary light bulb burns out, re-
place it as follows.
1. Remove the headlight unit. (See page 6-30.)
2. Remove the auxiliary light bulb socket (together with the bulb) by
pulling it out.
3. Remove the burnt-out bulb by pulling it out.
1. Tail/brake light bulb
1. Screw
1
1. Auxiliary light bulb socket
1
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-33
64. Insert a new bulb into the socket.
5. Install the socket (together with
the bulb) by pushing it in.
6. Install the headlight unit.
EAU24361
Front wheel
EAU56302
To remove the front wheel
WARNING
EWA10822
To avoi d injury, securely support the
vehicle so there is no dan ger of it
fallin g over.1. Remove the rubber cap, and then
loosen the wheel axle nut.
2. Place the motorcycle on the cen- terstand. 3. Disconnect the speedometer ca-
ble from the front wheel.
4. Remove the wheel axle nut and the washer.
5. Pull the wheel axle out, and then remove the wheel. NOTICE: Do
not apply the b rake after the
wheel an d b rake disc have b een
remove d, otherwise the brake
pa ds will be forced shut.
[ECA11073]
1. Auxiliary light bulb
1
1. Rubber cap
2. Axle nut
3. Washer
1. Speedometer cable
U51DE1E0.book Page 33 Thursday, August 29, 2013 4:41 PM

SPECIFICATIONS
8-2
8
Chassis:Frame type:Diamond
Caster angle:
26.33 °
Trail: 92 mm (3.6 in)Front tire:Type:
Tubeless
Size: 2.75-18 42P
Manufacturer/model: CHENG SHIN/C-910Rear tire:Type:Tubeless
Size: 90/90-18 57P
Manufacturer/model:
CHENG SHIN/C-905Loa din g:Maximum load:
194 kg (428 lb)
(Total weight of rider, passenger, cargo
and accessories)Tire air pressure (measure d on col d
tires):Loading condition:
0–90 kg (0–198 lb)
Front:175 kPa (1.75 kgf/cm², 25 psi)
Rear: 200 kPa (2.00 kgf/cm², 29 psi) Loading condition:
90–194 kg (198–428 lb)
Front:175 kPa (1.75 kgf/cm², 25 psi)
Rear:
280 kPa (2.80 kgf/cm², 41 psi)
Front wheel:Wheel type:Cast wheel
Rim size:
J18M/C x MT1.85Rear wheel:Wheel type:Cast wheel
Rim size:
J18M/C x MT1.85Front brake:Type:
Single disc brake
Operation:
Right hand operation
Specified brake fluid: DOT 3 or 4Rear brake:Type:
Drum brake
Operation: Right foot operationFront suspension:Type:
Telescopic fork
Spring/shock absorber type: Coil spring/oil damper Wheel travel:
120.0 mm (4.72 in)
Rear suspension:Type:
Swingarm
Spring/shock absorber type: Coil spring/oil damper
Wheel travel: 105.0 mm (4.13 in)Electrical system:Ignition system:TCI
Charging system: AC magnetoBattery:Model:YTX7L-BS
Voltage, capacity: 12 V, 6.0 AhHea dlig ht:Bulb type:
Halogen bulbBul b volta ge, watta ge × quantity:Headlight:
12 V, 35.0 W/35.0 W × 1
Tail/brake light: 12 V, 5.0 W/21.0 W × 1
Front turn signal light: 12 V, 10.0 W × 2
Rear turn signal light:
12 V, 10.0 W × 2
Auxiliary light: 12 V, 5.0 W × 1
U51DE1E0.book Page 2 Thursday, August 29, 2013 4:41 PM

10-1
10
INDEXAAir filter element, cleaning .................... 6-11
Auxiliary light bulb, replacing ................ 6-32BBattery .................................................. 6-28
Brake and clutch levers, checking and lubricating ........................................... 6-24
Brake fluid, changing ............................ 6-21
Brake fluid level, checking .................... 6-20
Brake lever .............................................. 3-5
Brake lever free play, checking............. 6-17
Brake light switches.............................. 6-19
Brake pads and shoes, checking ......... 6-19
Brake pedal............................................. 3-6
Brake pedal, checking and
lubricating ........................................... 6-25
Brake pedal free play, adjusting ........... 6-18CCables, checking and lubricating ......... 6-24
Care ........................................................ 7-1
Carrier ................................................... 3-10
Catalytic converters ................................ 3-8
Centerstand and sidestand, checking
and lubricating .................................... 6-25
Clutch lever ............................................. 3-5
Clutch lever free play, adjusting ........... 6-16DDimmer switch ........................................ 3-4
Drive chain, cleaning and lubricating .... 6-23
Drive chain slack................................... 6-21EEngine break-in....................................... 5-3
Engine idling speed, checking .............. 6-13
Engine oil .............................................. 6-10 Engine trouble warning light ................... 3-2
FFront fork, checking ............................. 6-26
Fuel ......................................................... 3-7
Fuel consumption, tips for reducing ...... 5-3
Fuel gauge .............................................. 3-4
Fuel tank cap .......................................... 3-6
Fuse, replacing ..................................... 6-29HHandlebar switches ................................ 3-4
Headlight bulb, replacing ..................... 6-30
High beam indicator light ....................... 3-2
Horn switch ............................................ 3-4IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ............... 3-11
Indicator lights and warning light ........... 3-2KKickstarter .............................................. 3-9MMain switch/steering lock....................... 3-1
Maintenance and lubrication, periodic ... 6-4
Maintenance, emission control
system.................................................. 6-3
Matte color, caution ............................... 7-1
Model label ............................................. 9-1NNeutral indicator light ............................. 3-2PPanels, removing and installing .............. 6-7
Parking ................................................... 5-4
Part locations ......................................... 2-1SSafety information .................................. 1-1 Self-diagnosis device..............................3-3
Shifting ....................................................5-2
Shift pedal ...............................................3-5
Shift pedal, checking ............................6-18
Shock absorber assemblies, adjusting ...3-9
Sidestand ..............................................3-10
Spark plug, checking ..............................6-8
Specifications .........................................8-1
Speedometer unit ...................................3-3
Starting the engine ..................................5-1
Start switch .............................................3-4
Steering, checking ................................6-27
Storage ...................................................7-4
Swingarm pivots, lubricating ................6-26
TTachometer .............................................3-3
Tail/brake light bulb, replacing..............6-31
Throttle grip and cable, checking and
lubricating ...........................................6-24
Throttle grip free play, checking ...........6-13
Tires ......................................................6-14
Tool kit ....................................................6-2
Troubleshooting ....................................6-36
Troubleshooting chart ...........................6-38
Turn signal indicator lights ......................3-2
Turn signal light bulb, replacing ............6-32
Turn signal switch ...................................3-4VValve clearance .....................................6-14
Vehicle identification number ..................9-1WWheel bearings, checking .....................6-27
Wheel (front) ..........................................6-33
Wheel (rear) ...........................................6-35
U51DE1E0.book Page 1 Thursday, August 29, 2013 4:41 PM