2014 YAMAHA YBR125 Air filter

TABLE OF CONTENTSSAFETY INFORMATION.................. 1-1
DESCRIPTION .................................. 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
INSTRUMENT AND CONTROL
FUNCTIONS ...................................... 3-1
Main switch/steering lock............... 3-1
Indicator lights and warning light ... 3-2
Speedometer unit ........................... 3-3
Tachometer .................................... 3-3
Self-diagnosis device ..................... 3-3
Fuel gauge ...................................... 3-4
Handlebar switches ........................ 3-4
Clutch lever .................................... 3-5
Shift pedal ...................................... 3-5
Brake lever...................................... 3-5
Brake pedal .................................... 3-6
Fuel tank cap .................................. 3-6
Fuel ................................................. 3-7
Catalytic converters........................ 3-8
Kickstarter ...................................... 3-9
Adjusting the shock absorber assemblies .................................. 3-9
Carrier ........................................... 3-10
Sidestand ..................................... 3-10
Ignition circuit cut-off system ....... 3-11 FOR YOUR SAFETY –
PRE-OPERATION CHECKS
............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS ................................ 5-1
Starting the engine .......................... 5-1
Shifting ............................................ 5-2
Tips for reducing fuel consumption ................................ 5-3
Engine break-in ............................... 5-3
Parking ............................................ 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the emission control system .............. 6-3
General maintenance and lubrication chart ........................... 6-4
Removing and installing panels ...... 6-7
Checking the spark plug ................. 6-8
Engine oil....................................... 6-10
Cleaning the air filter element ....... 6-11
Checking the engine idling
speed ......................................... 6-13
Checking the throttle grip free
play ............................................ 6-13
Valve clearance ............................. 6-14
Tires .............................................. 6-14
Cast wheels................................... 6-16 Adjusting the clutch lever free
play ............................................ 6-16
Checking the brake lever free play ............................................ 6-17
Adjusting the brake pedal free
play ............................................ 6-18
Checking the shift pedal ............... 6-18
Brake light switches ..................... 6-19
Checking the front brake pads and rear brake shoes ............... 6-19
Checking the brake fluid level ...... 6-20
Changing the brake fluid .............. 6-21
Drive chain slack........................... 6-21
Cleaning and lubricating the drive
chain.......................................... 6-23
Checking and lubricating the cables ........................................ 6-24
Checking and lubricating the throttle grip and cable ............... 6-24
Checking and lubricating the
brake and clutch levers ............. 6-24
Checking and lubricating the brake pedal ............................... 6-25
Checking and lubricating the centerstand and sidestand........ 6-25
Lubricating the swingarm
pivots......................................... 6-26
Checking the front fork ................. 6-26
Checking the steering................... 6-27
Checking the wheel bearings ....... 6-27
Battery .......................................... 6-28U51DE1E0.book Page 1 Thursday, August 29, 2013 4:41 PM

DESCRIPTION
2-2
2
EAU10421
Right view
1
2
3
4
5
6
1. Carrier (page 3-10)
2. Air filter element (page 6-11)
3. Engine oil filler cap (page 6-10)
4. Brake pedal (page 3-6)
5. Kickstarter (page 3-9)
6. Shock absorber assembly spring preload adjusting ring (page 3-9)U51DE1E0.book Page 2 Thursday, August 29, 2013 4:41 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
6
EAU1771A
General maintenance and lu brication chartNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 6000 km
(3500 mi) 12000 km
(7000 mi) 18000 km
(10500 mi) 24000 km
(14000 mi)
1 Air filter element • Clean.
√√
•Replace. √√
2Clutch • Check operation.
•Adjust. √√√√√
3 *Front brake • Check operation, fluid level and
vehicle for fluid leakage. √√√√√√
• Replace brake pads. Whenever worn to the limit
4 *Rear brake • Check operation and adjust brake
pedal free play. √√√√√√
• Replace brake shoes. Whenever worn to the limit
5 *Brake hose • Check for cracks or damage.
• Check for correct routing and
clamping. √√√√√
• Replace. Every 4 years
6 *Brake flui d • Replace. Every 2 years
7 *Wheels • Check runout and for damage. √√√√
8 *Tires • Check tread depth and for dam-
age.
• Replace if necessary.
• Check air pressure.
• Correct if necessary. √√√√√
9 *Wheel bearin gs • Check bearing for looseness or
damage. √√√√
U51DE1E0.book Page 4 Thursday, August 29, 2013 4:41 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-6
6
EAU18661
TIPThe air filter needs more frequent service if you are riding in unusually wet or dusty areas.
 Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinder and caliper, and change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.20 *Shock a
bsor ber as-
sem blies • Check operation and shock ab-
sorbers for oil leakage. √√√√
21 En gine oil • Change.
• Check oil level and vehicle for oil
leakage. √√√√√√
22 *Front an
d rear
b rake switches • Check operation.
√√√√√√
23 Movin
g parts an d
ca bles • Lubricate.
√√√√√
24 *Throttle g rip • Check operation.
• Check throttle grip free play, and
adjust if necessary.
• Lubricate cable and grip housing. √√√√√
25 *Li
ghts, si gnals an d
switches • Check operation.
• Adjust headlight beam.
√√√√√√
NO. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 6000 km
(3500 mi) 12000 km
(7000 mi) 18000 km
(10500 mi) 24000 km
(14000 mi)
U51DE1E0.book Page 6 Thursday, August 29, 2013 4:41 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-11
64. Install the engine oil drain bolt and
its new gasket, and then tighten
the bolt to the specified torque.
5. Refill with the specified amount of the recommended engine oil, and
then install and tighten the oil filler
cap.
NOTICE
ECA11621
In or der to prevent clutch slip-
pa ge (since the en gine oil also
lu bricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a hi gh-
er quality than specifie d. In
a ddition, do not use oils la beled
“ENERGY CONSERVING II” or
hi gher.
 Make sure that no forei gn mate-
rial enters the crankcase.6. Start the engine, and then let it idle for several minutes while checking
it for oil leakage. If oil is leaking,
immediately turn the engine off
and check for the cause.
7. Turn the engine off, wait a few mi- nutes until the oil settles, and then
check the oil level and correct it if
necessary.
EAU37124
Cleanin g the air filter elementThe air filter element should be cleaned
at the intervals specified in the periodic
maintenance and lubrication chart.
Clean or, if necessary, replace the air
filter element more frequently if you are
riding in unusually wet or dusty areas.
1. Remove panel A. (See page 6-7.)
2. Remove the air filter case cover by removing the screws.
3. Remove the air filter element.
1. Engine oil drain bolt
2. Gasket
3. Oil panTi ghtenin g torque:
Engine oil drain bolt:
20 Nm (2.0 m·kgf, 14 ft·lbf)
Recommended engine oil: See page 8-1.
Oil change quantity: 1.00 L (1.06 US qt, 0.88 Imp.qt)3
2
1
1. Screw
2. Air filter case cover
U51DE1E0.book Page 11 Thursday, August 29, 2013 4:41 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-12
6
4. Remove the sponge material from
the air filter element.
5. Lightly tap the air filter element to remove most of the dust and dirt,
and then blow the remaining dirt
out with compressed air on the
mesh side as shown. If the air filter
element is damaged, replace it. 6. Clean the sponge material with
solvent, then squeeze the remain-
ing solvent out, and be sure to let
the sponge material dry before in-
stalling it into the air filter element.
If the sponge material is damaged,
replace it. WARNING! Use only a
d ed icated parts cleanin g sol-
vent. To avoi d the risk of fire or
explosion, do not use gasoline
or solvents with a low flash
point.
[EWA10432]
NOTICE: To avoi d
d amag ing the spon ge material,
han dle it g ently an d carefully,
an d d o not twist it.
[ECA15102]
7. Install the sponge material into the
air filter element, and then install
the air filter element into the air fil-
ter case. NOTICE: Make sure
that the air filter element is
properly seated in the air filter
case. The en gine shoul d never
b e operated without the air filter
element installed , otherwise the
piston(s) an d/or cylin der(s) may
b ecome excessively worn.
[ECA10482]
8. Install the air filter case cover by
installing the screws.
9. Check the hose at the bottom of the air filter case for accumulated
dust or water, and if necessary,
drain it by removing the clamp,
and then removing the plug.
1. Sponge material
2. Air filter element
1. Air filter element
1
U51DE1E0.book Page 12 Thursday, August 29, 2013 4:41 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-13
610. Install the plug into the check
hose, and then install the clamp.
11. Install the panel.
EAU44735
Checkin g the eng ine idlin g
spee dCheck the engine idling speed and, if
necessary, have it corrected by a
Yamaha dealer.
EAU21385
Checkin g the throttle grip free
playThe throttle grip free play should mea-
sure 3.0–7.0 mm (0.12–0.28 in) at the
inner edge of the throttle grip. Periodi-
cally check the throttle grip free play
and, if necessary, have a Yamaha deal-
er adjust it.
1. Clamp
2. Air filter check hose plug
En gine i dlin g spee d:
1300–1500 r/min
1. Throttle grip free play
1
U51DE1E0.book Page 13 Thursday, August 29, 2013 4:41 PM

SPECIFICATIONS
8-1
8
Dimensions:Overall length:1985 mm (78.1 in)
Overall width:
745 mm (29.3 in)
Overall height: 1100 mm (43.3 in)
Seat height: 780 mm (30.7 in)
Wheelbase:
1290 mm (50.8 in)
Ground clearance: 160 mm (6.30 in)
Minimum turning radius: 2080 mm (81.9 in)Wei ght:Curb weight:
126 kg (278 lb)Engine:Engine type:
Air cooled 4-stroke, SOHC
Cylinder arrangement: Single cylinder
Displacement: 124 cm³
Bore × stroke:
54.0 × 54.0 mm (2.13 × 2.13 in)
Compression ratio: 10.00 : 1
Starting system: Electric starter and kickstarter
Lubrication system:
Wet sump
Engine oil:Recommended brand:
YAMALUBE
Type:
SAE 10W-30, 10W-40, 10W-50, 15W-40,
20W-40 or 20W-50
Recommended engine oil grade: API service SG type or higher, JASO
standard MA
Engine oil quantity:
Periodic oil change: 1.00 L (1.06 US qt, 0.88 Imp.qt)Air filter:Air filter element:Dry elementFuel:Recommended fuel:
Regular unleaded gasoline (Gasohol (E10)
acceptable)
Fuel tank capacity:
13.0 L (3.43 US gal, 2.86 Imp.gal)
Fuel reserve amount: 3.4 L (0.90 US gal, 0.75 Imp.gal)
Fuel injection:Throttle body:ID mark: 51D1 00Spark plu g(s):Manufacturer/model:
NGK/CR6HSA
Spark plug gap: 0.6–0.7 mm (0.024–0.028 in)Clutch:Clutch type:
Wet, multiple-discTransmission:Primary reduction ratio:3.400 (68/20)
Final drive:
Chain
Secondary reduction ratio: 3.214 (45/14)
Transmission type: Constant mesh 5-speed
Operation:
Left foot operation
Gear ratio: 1st:
2.643 (37/14)
2nd: 1.778 (32/18)
3rd: 1.316 (25/19)
4th:
1.045 (23/22)
5th: 0.875 (21/24)
–20 –10 0 1020 30 40 50 C
10 30 50 70 90 110
0 130 F
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40SAE 10W-50
U51DE1E0.book Page 1 Thursday, August 29, 2013 4:41 PM