PERIODIC MAINTENANCE AND ADJUSTMENT
6-18
6
EAU48374
Adjustin g the clutch lever free
playThe clutch lever free play should mea-
sure 5.0–10.0 mm (0.20–0.39 in) as
shown. Periodically check the clutch
lever free play and, if necessary, adjust
it as follows.
1. Slide the rubber cover back at the clutch lever.
2. Loosen the locknut.
3. To increase the clutch lever free play, turn the clutch lever free play
adjusting bolt in direction (a). To
decrease the clutch lever free
play, turn the adjusting bolt in di-
rection (b).
TIPIf the specified clutch lever free play
could be obtained as described above,
skip steps 4–7.4. Fully turn the adjusting bolt in di-rection (a) to loosen the clutch ca-
ble.
5. Slide the rubber cover back fur- ther down the clutch cable, and
then loosen the locknut.
6. To increase the clutch lever free play, turn the clutch lever free play
adjusting nut in direction (a). To decrease the clutch lever free
play, turn the adjusting nut in di-
rection (b).
7. Tighten the locknut at the clutch cable, and then slide the rubber
cover to its original position.
8. Tighten the locknut at the clutch lever, and then slide the rubber
cover to its original position.1. Clutch lever free play
2. Locknut
3. Clutch lever free play adjusting bolt
4. Rubber cover1
2 3
4
1. Clutch lever free play adjusting nut
2. Locknut
3. Rubber cover
12
(a)
(b)
3
U1CSE1E0.book Page 18 Friday, September 13, 2013 9:33 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-21
6
EAU22582
Checking the brake flui d levelBefore riding, check that the brake fluid
is above the minimum level mark.
Check the brake fluid level with the top
of the reservoir level. Replenish the
brake fluid if necessary.
Front brake Rear
brake
WARNING
EWA15991
Improper maintenance can result in
loss of b raking a bility. O bserve
these precautions: Insufficient brake flui d may al-
low air to enter the brake sys-
tem, re ducin g brakin g
performance.
Clean the filler cap before re-
movin g. Use only DOT 4 b rake
flui d from a seale d container.
Use only the specified b rake flu-
i d ; otherwise, the ru bber seals
may deteriorate, causin g leak-
a g e.
Refill with the same type of
brake flui d. A ddin g a brake flui d
other than DOT 4 may result in a
harmful chemical reaction.
Be careful that water d oes not
enter the brake flui d reservoir
when refillin g. Water will si gnifi-
cantly lower the boilin g point of
the flui d an d may result in vapor
lock.
NOTICE
ECA17641
Brake flui d may damag e painted
surfaces or plastic parts. Always
clean up spille d flui d imme diately.As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake
system leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. If the brake
1. Minimum level mark
L O W ER
1
1. Minimum level markSpecifie d b rake flui d:
DOT 4
U1CSE1E0.book Page 21 Friday, September 13, 2013 9:33 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-30
6
TIPTo access the fuel injection system
fuse, remove the starter relay cover by
pulling it upward.
If a fuse is blown, replace it as follows.1. Turn the key to “OFF” and turn off the electrical circuit in question.
2. Remove the blown fuse, and then install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a hi gher ampera ge
ratin g than recommen ded to
avoi d causin g extensive dam-
a g e to the electrical system an d
possi bly a fire.
[EWA15132]
3. Turn the key to “ON” and turn on
the electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows again, have a Yamaha dealer
check the electrical system.
1. Signaling system fuse
2. Ignition fuse
3. Parking lighting fuse
4. Radiator fan fuse
5. Backup fuse (for clock and immobilizer sys-tem)
6. Headlight fuse
7. Spare fuse
1. Starter relay cover
2. Fuel injection system fuse
3. Fuel injection system spare fuse
2 1
3
Specified fuses:
Main fuse:
50.0 A
Headlight fuse:
20.0 A
Signaling system fuse: 10.0 A
Ignition fuse: 15.0 A
Parking lighting fuse:
10.0 A
Radiator fan fuse: 20.0 A
Fuel injection system fuse: 10.0 A
Backup fuse:
10.0 A
U1CSE1E0.book Page 30 Friday, September 13, 2013 9:33 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-33
62. Remove the burnt-out bulb by
pushing it in and turning it coun-
terclockwise.
3. Insert a new bulb into the socket, push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the screws. NOTICE: Do not over-
ti g hten the screws, otherwise
the lens may break.
[ECA10682] EAU42486
Replacin
g the license plate
li g ht bul b1. Remove the license plate light
cover by removing the bolts.
2. Pull the license plate light unit up as shown. 3. Remove the license plate light
bulb socket (together with the
bulb) by turning it counterclock-
wise, and then pulling it out.
4. Remove the burnt-out bulb by pulling it out from the socket.
5. Insert a new bulb into the socket.1. License plate light cover
2. Bolt
1. License plate light unit
1. License plate light bulb socket
1. License plate light bulb
U1CSE1E0.book Page 33 Friday, September 13, 2013 9:33 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-34
6
6. Install the socket (together with
the bulb) by pushing it in and turn-
ing it clockwise until it stops.
7. Place the license plate light unit in the original position, and then in-
stall the license plate light cover
by installing the bolts.
EAU42874
Replacin g the auxiliary li ght
b ul bIf the auxiliary light bulb burns out, re-
place it as follows.
1. Remove the headlight unit. (See page 6-31.)
2. Remove the auxiliary light bulb socket (together with the coupler
and bulb) by turning the socket
counterclockwise.
3. Remove the burnt-out bulb by pulling it out. 4. Insert a new bulb into the socket.
5. Install the socket (together with
the coupler and bulb) by pushing it
in and turning it clockwise.
6. Install the headlight unit.1. Auxiliary light bulb socket1
1. Auxiliary light bulb1
U1CSE1E0.book Page 34 Friday, September 13, 2013 9:33 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-38
6
En
gine overheatin g
WARNING
EWAT1041
Do not remove the ra diator cap when the en gine an d ra diator are hot. Scal din g hot flui d an d steam may be
b lown out un der pressure, which coul d cause serious injury. Be sure to wait until the en gine has coole d.
Place a thick ra g, like a towel, over the ra diator cap, an d then slowly rotate the cap counterclockwise to the
d etent to allow any resi dual pressure to escape. When the hissin g soun d has stoppe d, press down on the cap
while turnin g it counterclockwise, an d then remove the cap.TIPIf coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
U1CSE1E0.book Page 38 Friday, September 13, 2013 9:33 AM
10-1
10
INDEXAAir filter element, replacing ................... 6-14
Auxiliary light bulb, replacing ................ 6-34BBattery .................................................. 6-28
Brake and clutch levers, checking and lubricating ........................................... 6-25
Brake and shift pedals, checking and lubricating ........................................... 6-24
Brake fluid, changing ............................ 6-22
Brake fluid level, checking .................... 6-21
Brake lever ............................................ 3-12
Brake lever free play, checking............. 6-19
Brake light switches.............................. 6-19
Brake pedal........................................... 3-12CCables, checking and lubricating ......... 6-23
Care ........................................................ 7-1
Catalytic converter ................................ 3-15
Clutch lever ........................................... 3-11
Clutch lever free play, adjusting ........... 6-18
Coolant ................................................. 6-13
Coolant temperature warning light ......... 3-5DDimmer switch ...................................... 3-10
Drive belt slack ..................................... 6-22EEngine break-in....................................... 5-3
Engine oil and oil filter cartridge ........... 6-10
Engine stop switch ............................... 3-10
Engine trouble warning light ................... 3-5FFront and rear brake pads, checking.... 6-20
Front fork, checking .............................. 6-26 Fuel ....................................................... 3-13
Fuel consumption, tips for reducing ...... 5-3
Fuel level warning light ........................... 3-4
Fuel tank breather hose and overflow
hose ................................................... 3-14
Fuel tank cap ........................................ 3-12
Fuses, replacing ................................... 6-29
HHandlebar switches ................................ 3-9
Hazard switch....................................... 3-10
Headlight bulb, replacing ..................... 6-31
Helmet holder ....................................... 3-16
High beam indicator light ....................... 3-4
Horn switch .......................................... 3-10IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ............... 3-18
Immobilizer system ................................ 3-1
Immobilizer system indicator light .......... 3-5
Indicator lights and warning lights ......... 3-4LLicense plate light bulb, replacing........ 6-33MMain switch/steering lock....................... 3-2
Maintenance and lubrication, periodic ... 6-4
Maintenance, emission control system.................................................. 6-3
Matte color, caution ............................... 7-1
Model label ............................................. 9-1
Multi-function meter unit ........................ 3-6NNeutral indicator light ............................. 3-4OOil level warning light ............................. 3-4
PPanel, removing and installing ................6-8
Parking ....................................................5-4
Part locations ..........................................2-1
Pass switch ...........................................3-10RRear suspension, lubricating ................6-26
RESET switch .......................................3-11
Rider seat ..............................................3-15SSafety information ...................................1-1
SELECT switch .....................................3-10
Shifting ....................................................5-2
Shift pedal .............................................3-11
Shock absorber assembly, adjusting ....3-17
Sidestand ..............................................3-18
Sidestand, checking and lubricating.....6-25
Spark plugs, checking ............................6-8
Specifications .........................................8-1
Starting the engine ..................................5-1
Start switch ...........................................3-10
Steering, checking ................................6-27
Storage ...................................................7-3
Supporting the motorcycle ...................6-35
Swingarm pivots, lubricating ................6-26TThrottle grip and cable, checking and lubricating ...........................................6-24
Throttle grip free play, checking ...........6-15
Tires ......................................................6-15
Tool kit ....................................................6-2
Troubleshooting ....................................6-35
Troubleshooting charts .........................6-37
Turn signal indicator light........................3-4
U1CSE1E0.book Page 1 Friday, September 13, 2013 9:33 AM