PERIODIC MAINTENANCE AND ADJUSTMENT
6-6
6
EAU38263
TIPEngine air filter and V-belt air filters
• This model’s engine air filter is equipped with a disposable oil-coated paper element, which must not be cleaned
with compressed air to avoid damaging it.
• The engine air filter element needs to be replaced and the V-belt air filter elements need to be serviced more fre-
quently when riding in unusually wet or dusty areas.21*Cooling system• Check coolant level and vehicle
for coolant leakage.√√√√√
• Change coolant. Every 3 years
22Final transmission
oil• Check vehicle for oil leakage.√√ √
• Change.√√√
23*V-belt• Replace. When the V-belt replacement indicator flashes [every 18000 km (10500 mi)]
24*Front and rear
brake switches• Check operation.√√√√√√
25Moving parts and
cables• Lubricate.√√√√√
26*Throttle grip• Check operation.
• Check throttle grip free play, and
adjust if necessary.
• Lubricate cable and grip housing.√√√√√
27*Lights, signals and
switches• Check operation.
• Adjust headlight beam.√√√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)6000 km
(3500 mi)12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
U2DME1E0.book Page 6 Wednesday, October 23, 2013 1:37 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-11
6To check the spark plug
1. Check that the porcelain insulator
around the center electrode of the
spark plug is a medium-to-light
tan (the ideal color when the vehi-
cle is ridden normally).
TIPIf the spark plug shows a distinctly dif-
ferent color, the engine could be oper-
ating improperly. Do not attempt to
diagnose such problems yourself. In-
stead, have a Yamaha dealer check
the vehicle.
2. Check the spark plug for electrode
erosion and excessive carbon or
other deposits, and replace it if
necessary.
3. Measure the spark plug gap with a
wire thickness gauge and, if nec-
essary, adjust the gap to specifi-
cation.To install the spark plug
1. Clean the surface of the spark
plug gasket and its mating sur-
face, and then wipe off any grime
from the spark plug threads.
2. Install the spark plug with the
spark plug wrench, and then tight-
en it to the specified torque.
TIPIf a torque wrench is not available
when installing a spark plug, a good
estimate of the correct torque is 1/4…
1/2 turn past finger tight. However, the
spark plug should be tightened to the
specified torque as soon as possible.3. Install the spark plug cap.
4. Place the rear storage compart-
ment in the original position and
install the bolts.
5. Close the seat.
1. Spark plug wrenchZAUM1118
1
Specified spark plug:
NGK/CPR9EA-91. Spark plug gapSpark plug gap:
0.8–0.9 mm (0.031–0.035 in)
1
Tightening torque:
Spark plug:
12.5 Nm (1.25 m·kgf, 9.04 ft·lbf)
U2DME1E0.book Page 11 Wednesday, October 23, 2013 1:37 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-12
6
EAUM3331
Engine oilThe engine oil level should be checked
before each ride. In addition, the oil
must be changed at the intervals spec-
ified in the periodic maintenance and
lubrication chart and when the service
indicator light comes on.
To check the engine oil level
1. Place the scooter on the center-
stand. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for
several minutes, and then turn it
off.
3. Wait a few minutes until the oil set-
tles, remove the oil filler cap, wipe
the dipstick clean, insert it back
into the oil filler hole (without
screwing it in), and then remove it
again to check the oil level.TIPThe engine oil should be between the
minimum and maximum level marks.
4. If the engine oil is below the mini-
mum level mark, add sufficient oil
of the recommended type to raise
it to the correct level.
5. Insert the dipstick into the oil filler
hole, and then tighten the oil filler
cap.
To change the engine oil (with or
without oil filter element replace-
ment)
1. Start the engine, warm it up for
several minutes, and then turn it
off.
2. Place an oil pan under the engine
to collect the used oil.3. Remove the engine oil filler cap
and the engine oil drain bolt to
drain the oil from the crankcase.
4. Check the drain bolt washer for
damage and replace it if neces-
sary.1. Engine oil filler cap
2. Maximum level mark
3. Minimum level mark
1
32
1
ZAUM0685
1. Engine oil drain bolt
1. Engine oil drain bolt
2. WasherZAUM1119
11
2
ZAUM0129
U2DME1E0.book Page 12 Wednesday, October 23, 2013 1:37 PM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-15
66. Install the final transmission oil
drain bolt and its new gasket, and
then tighten the bolt to the speci-
fied torque.
7. Refill with the specified amount of
the recommended final transmis-
sion oil. WARNING! Make sure
that no foreign material enters
the final transmission case.
Make sure that no oil gets on
the tire or wheel.
[EWA11312]
8. Install the final transmission oil fill-
er cap and its new O-ring, and
then tighten the oil filler cap.
9. Check the final transmission case
for oil leakage. If oil is leaking,
check for the cause.
EAU20071
CoolantThe coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAUM3043
To check the coolant level
1. Place the vehicle on a level sur-
face and hold it in an upright posi-
tion.
2. Open the front storage compart-
ment A. (See page 3-20.)TIPThe coolant level must be
checked on a cold engine since
the level varies with engine tem-
perature.
Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.3. Check the coolant level through
the check window.
TIPThe coolant should be between the
minimum and maximum level marks.4. If the coolant is at or below the
minimum level mark, remove pan-
el A. (See page 6-8.)
5. Open the reservoir cap, and then
add coolant to the maximum level
mark. WARNING! Remove only
the coolant reservoir cap. Never
attempt to remove the radiator
cap when the engine is hot.
[EWA15162]
NOTICE: If coolant is not
available, use distilled water or
soft tap water instead. Do not
use hard water or salt water
Tightening torque:
Final transmission oil drain bolt:
20 Nm (2.0 m·kgf, 14 ft·lbf)
Recommended final transmission
oil:
See page 8-1.
Oil quantity:
0.21 L (0.22 US qt, 0.18 Imp.qt)
1. Maximum level mark
2. Minimum level markZAUM1029
2 1
Coolant LevelCoolant L
evelH
ighH
igh
LowLo
w
U2DME1E0.book Page 15 Wednesday, October 23, 2013 1:37 PM
10-1
10
INDEX
AABS (for ABS models) .......................... 3-16
ABS warning light (for ABS models) ....... 3-4
Acceleration and deceleration ................ 5-3
Air filter and V-belt case air filter
elements ............................................. 6-16
Anti-theft alarm (optional) ..................... 3-13
Auxiliary light ........................................ 6-33BBattery .................................................. 6-27
Brake fluid, changing............................ 6-24
Brake fluid level, checking.................... 6-22
Brake lever, front .................................. 3-15
Brake lever, rear ................................... 3-15
Brake levers, lubricating ....................... 6-25
Braking ................................................... 5-3CCables, checking and lubricating ......... 6-24
Care ........................................................ 7-1
Catalytic converters.............................. 3-19
Centerstand and sidestand, checking
and lubricating ................................... 6-25
Coolant ................................................. 6-15DDimmer switch...................................... 3-14EEngine break-in ...................................... 5-4
Engine oil .............................................. 6-12
Engine trouble warning light ................... 3-4FFinal transmission oil ............................ 6-14
Front and rear brake lever free play,
checking ............................................. 6-21
Front and rear brake pads, checking ... 6-21Front fork, checking ............................. 6-26
Front turn signal light ........................... 6-31
Fuel ...................................................... 3-17
Fuel consumption, tips for reducing ...... 5-4
Fuel level warning light........................... 3-4
Fuel tank cap........................................ 3-17
Fuses, replacing ................................... 6-29
HHandlebar switches ............................. 3-14
Hazard switch ...................................... 3-14
Headlight bulb, replacing ..................... 6-30
High beam indicator light ....................... 3-4
Horn switch .......................................... 3-14IIdentification numbers ........................... 9-1
Ignition circuit cut-off system .............. 3-23
Immobilizer system ................................ 3-1
Immobilizer system indicator light ......... 3-5
Indicator lights and warning lights ......... 3-3LLicense plate light bulb, replacing ....... 6-32MMain switch/steering lock ...................... 3-2
Maintenance and lubrication, periodic... 6-4
Maintenance, emission control
system ................................................. 6-3
Matte color, caution ............................... 7-1
Model label............................................. 9-1
Multi-function meter unit ........................ 3-5PPanels, removing and installing ............. 6-8
Parking ................................................... 5-5
Part locations ......................................... 2-1
Pass switch .......................................... 3-14
SSafe-riding points ................................... 1-5
Safety information................................... 1-1
Seat....................................................... 3-19
Shock absorber assemblies,
adjusting ............................................. 3-21
Sidestand.............................................. 3-22
Spark plug, checking ............................ 6-10
Specifications ......................................... 8-1
Starting off .............................................. 5-2
Starting the engine ................................. 5-1
Start switch ........................................... 3-14
Steering, checking ................................ 6-27
Storage ................................................... 7-4
Storage compartments ......................... 3-20TTail/brake light ...................................... 6-31
Throttle grip and cable, checking and
lubricating ........................................... 6-24
Throttle grip free play, checking ........... 6-18
Tires ...................................................... 6-18
Tool kit .................................................... 6-2
Troubleshooting .................................... 6-33
Troubleshooting charts ......................... 6-34
Turn signal indicator lights...................... 3-3
Turn signal light bulb (rear),
replacing ............................................. 6-31
Turn signal switch ................................. 3-14VValve clearance..................................... 6-18
Vehicle identification number ................. 9-1WWheel bearings, checking .................... 6-27
Wheels .................................................. 6-20
U2DME1E0.book Page 1 Wednesday, October 23, 2013 1:37 PM