2014 YAMAHA XJ6-S radiator

DESCRIPTION
2-2
2
EAU10421
Right view
123 4 5
6789
1011
1. Helmet holder (page 3-19)
2. Battery (page 6-34)
3. Rear brake fluid reservoir (page 6-26)
4. Engine oil filler cap (page 6-11)
5. Radiator (page 6-14)
6. Coolant reservoir (page 6-14)
7. Coolant drain bolt (page 6-15)
8. Engine oil dipstick (page 6-11) 9. Brake pedal (page 3-14)
10.Rear brake light switch (page 6-25)
11.Shock absorber assembly spring preload adjusting ring (page 3-21)U36CE4E0.book Page 2 Tuesday, July 2, 2013 3:47 PM

INSTRUMENT AND CONTROL FUNCTIONS
3-5
3The electrical circuit of the warning
light can be checked by turning the key
to “ON”. The warning light should
come on for a few seconds, and then
go off.
If the warning light does not come on
initially when the key is turned to “ON”,
or if the warning light remains on, have
a Yamaha dealer check the electrical
circuit.
NOTICE
ECA10022
Do not continue to operate the en-
g
ine if it is overheatin g.TIP For radiator-fan-equipped vehi-
cles, the radiator fan(s) automati-
cally switch on or off according to
the coolant temperature in the ra-
diator.
 If the engine overheats, see page
6-46 for further instructions.
U36CE4E0.book Page 5 Tuesday, July 2, 2013 3:47 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-15
64. Add coolant to the maximum level
mark, and then install the coolant
reservoir cap. WARNING! Re-
move only the coolant reservoir
cap. Never attempt to remove
the ra diator cap when the en-
g ine is hot.
[EWA15162]
NOTICE: If
coolant is not availa ble, use dis-
tille d water or soft tap water in-
stea d. Do not use har d water or
salt water since it is harmful to
the en gine. If water has been
use d instea d of coolant, replace
it with coolant as soon as possi-
b le, otherwise the coolin g sys-
tem will not be protected a
g ainst frost an d corrosion. If
water has been adde d to the
coolant, have a Yamaha d ealer
check the antifreeze content of
the coolant as soon as possi ble,
otherwise the effectiveness of
the coolant will b e reduced.
[ECA10473]
5. Route the coolant reservoir
breather hose through the guide
as shown.
EAU47574
To chan ge the coolant
1. Place the vehicle on the center- stand.
2. Remove cowlings A and C. (See page 6-8.)
3. Place a container under the en- gine to collect the used coolant.
4. Remove the radiator cap retaining bolt, radiator cap retainer and ra-
diator cap. WARNING! Never at-
tempt to remove the ra diator
cap when the en gine is hot.
[EWA10382]
1. Coolant reservoir cap
2. Coolant reservoir breather hose
3. Guide
3
1
2
Coolant reservoir capacity (up to
the maximum level mark):0.25 L (0.26 US qt, 0.22 Imp.qt)1. Coolant reservoir breather hose
2. Guide
2
1
1. Radiator cap
2. Radiator cap retaining bolt
3. Radiator cap retainer
2
1
3
U36CE4E0.book Page 15 Tuesday, July 2, 2013 3:47 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-17
613. Install the radiator cap.
14. Install the coolant reservoir cap.
15. Start the engine, let it idle for sev-
eral minutes, and then turn it off.
16. Remove the radiator cap to check the coolant level in the radiator. If
necessary, add sufficient coolant
until it reaches the top of the radi-
ator, and then install the radiator
cap, radiator cap retainer and ra-
diator cap retaining bolt. 17. Check the coolant level in the res-
ervoir. If necessary, remove the
coolant reservoir cap, add coolant
to the maximum level mark, and
then install the cap.
18. Route the coolant reservoir breather hose through the guide
as shown. 19. Start the engine, and then check
the vehicle for coolant leakage. If
coolant is leaking, have a Yamaha
dealer check the cooling system.
20. Install the cowlings.
Antifreeze/water mixture ratio: 1:1
Recommen ded antifreeze:
High-quality ethylene glycol anti-
freeze containing corrosion inhibi-
tors for aluminum engines
Coolant quantity:
Radiator capacity (including all
routes):2.00 L (2.11 US qt, 1.76 Imp.qt)
Coolant reservoir capacity (up to
the maximum level mark): 0.25 L (0.26 US qt, 0.22 Imp.qt)
1. Radiator cap
2. Radiator cap retaining bolt
3. Radiator cap retainer
2
1
3
1. Coolant reservoir breather hose
2. Guide
2
1
U36CE4E0.book Page 17 Tuesday, July 2, 2013 3:47 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-36
6
EAU47173
Replacing the fusesThe main fuse and the fuse boxes,
which contain the fuses for the individ-
ual circuits, are located under the seat.
(See page 3-18.)TIPTo access the main fuse, remove the
starter relay cover as shown.XJ6S XJ6S XJ6SA1. Starter relay cover
2. Main fuse
3. Spare main fuse
4. Fuse box
2
4
3
1
1. Taillight fuse
2. Spare fuse
3. Headlight fuse
4. Ignition fuse
5. Signaling system fuse
6. Backup fuse (for clock and immobilizer sys-
tem)
7. Fuel injection system fuse
8. Radiator fan fuse
1 2
3
4
5
6
7
8
1. Starter relay cover
2. Main fuse
3. Spare main fuse
4. Fuse box
2
4
3
1
U36CE4E0.book Page 36 Tuesday, July 2, 2013 3:47 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-37
6XJ6SA
If a fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off the electrical circuit in question.
2. Remove the blown fuse, and then install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a hi gher ampera ge ratin
g than recommen ded to
avoi d causin g extensive d am-
a g e to the electrical system an d
possi bly a fire.
[EWA15132]
3. Turn the key to “ON” and turn on
the electrical circuit in question to
check if the device operates. 4. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.
1. Taillight fuse
2. ABS control unit fuse
3. ABS solenoid fuse
4. ABS motor fuse
5. Spare fuse
6. Headlight fuse
7. Ignition fuse
8. Signaling system fuse
9. Backup fuse (for clock and immobilizer sys-tem)
10.Fuel injection system fuse
11.Radiator fan fuse
1
5 56
7
8
9
10
11
234
Specifie
d fuses:
Main fuse: 30.0 A
Headlight fuse:
20.0 A
Taillight fuse: 10.0 A
Signaling system fuse: 7.5 A
Ignition fuse:
10.0 A
Radiator fan fuse: 20.0 A
Fuel injection system fuse: 10.0 A
Backup fuse:
7.5 A
ABS motor fuse: XJ6SA 30.0 A
ABS control unit fuse: XJ6SA 7.5 A
ABS solenoid fuse:
XJ6SA 20.0 A
U36CE4E0.book Page 37 Tuesday, July 2, 2013 3:47 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-46
6
En
gine overheatin g
WARNING
EWA10401
Do not remove the ra diator cap when the en gine an d ra diator are hot. Scal din g hot flui d an d steam may be
b lown out un der pressure, which coul d cause serious injury. Be sure to wait until the en gine has coole d.
 After removin g the ra diator cap retainin g b olt, place a thick ra g, like a towel, over the ra diator cap, an d then
slowly rotate the cap counterclockwise to the detent to allow any resi dual pressure to escape. When the hiss-
in g soun d has stoppe d, press down on the cap while turnin g it counterclockwise, an d then remove the cap.TIPIf coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
U36CE4E0.book Page 46 Tuesday, July 2, 2013 3:47 PM

SPECIFICATIONS
8-1
8
Dimensions:Overall length:2120 mm (83.5 in)
Overall width:
770 mm (30.3 in)
Overall height: 1210 mm (47.6 in)
Seat height: 785 mm (30.9 in)
Wheelbase:
1440 mm (56.7 in)
Ground clearance: 140 mm (5.51 in)
Minimum turning radius: 2800 mm (110.2 in)Wei ght:Curb weight:
XJ6S 211 kg (465 lb)
XJ6SA 216 kg (476 lb)Engine:Engine type:
Liquid cooled 4-stroke, DOHC
Cylinder arrangement:
Inline 4-cylinder
Displacement: 600 cm³
Bore × stroke:
65.5 × 44.5 mm (2.58 × 1.75 in)
Compression ratio:
12.20 : 1
Starting system: Electric starter
Lubrication system: Wet sump
Engine oil:Recommended brand:
YAMALUBE
Type:
SAE 10W-30, 10W-40, 10W-50, 15W-40,
20W-40 or 20W-50
Recommended engine oil grade: API service SG type or higher, JASO
standard MA
Engine oil quantity:
Without oil filter cartridge replacement:2.50 L (2.64 US qt, 2.20 Imp.qt)
With oil filter cartridge replacement:
2.80 L (2.96 US qt, 2.46 Imp.qt)Coolin g system:Coolant reservoir capacity (up to the
maximum level mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator capacity (including all routes): 2.00 L (2.11 US qt, 1.76 Imp.qt)Air filter:Air filter element:Oil-coated paper element
Fuel:Recommended fuel:Regular unleaded gasoline (Gasohol (E10)
acceptable)
Fuel tank capacity: 17.3 L (4.57 US gal, 3.81 Imp.gal)
Fuel reserve amount:
3.2 L (0.85 US gal, 0.70 Imp.gal)Fuel injection:Throttle body:ID mark:XJ6S 20SF 20
(CYP)(FIN)(GBR)(GRC)(IRL)(POL)(SVN)(
TUR)(ZAF)
XJ6S 20SJ 30
(CYP)(FIN)(GBR)(GRC)(IRL)(POL)(SVN)(
TUR)(ZAF)
XJ6SA 20SF 20
(CYP)(FIN)(GBR)(GRC)(IRL)(POL)(SVN)(
TUR)(ZAF)
XJ6SA 20SJ 30
(CYP)(FIN)(GBR)(GRC)(IRL)(POL)(SVN)(
TUR)(ZAF)Spark plu g(s):Manufacturer/model:
NGK/CR9E
Spark plug gap: 0.7–0.8 mm (0.028–0.031 in)Clutch:Clutch type:Wet, multiple-discTransmission:Primary reduction ratio:
1.955 (86/44)
–20 –10 0 1020 30 40 50 C
10 30 50 70 90 110
0 130 F
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40SAE 10W-50
U36CE4E0.book Page 1 Tuesday, July 2, 2013 3:47 PM