2014 YAMAHA XJ6-N air filter

TABLE OF CONTENTSSAFETY INFORMATION.................. 1-1
DESCRIPTION .................................. 2-1
Left view ......................................... 2-1
Right view ....................................... 2-2
Controls and instruments ............... 2-3
INSTRUMENT AND CONTROL
FUNCTIONS ...................................... 3-1
Immobilizer system......................... 3-1
Main switch/steering lock............... 3-2
Indicator lights and warning lights............................................ 3-4
Multi-function meter unit ................ 3-8
Handlebar switches ...................... 3-12
Clutch lever .................................. 3-13
Shift pedal .................................... 3-13
Brake lever.................................... 3-14
Brake pedal .................................. 3-14
ABS (for ABS models) .................. 3-14
Fuel tank cap ................................ 3-15
Fuel ............................................... 3-16
Fuel tank breather hose and
overflow hose ............................ 3-17
Catalytic converter ....................... 3-18
Seat .............................................. 3-18
Helmet holder ............................... 3-19
Storage compartment .................. 3-20
Handlebar position ...................... 3-20
Adjusting the shock absorber assembly ................................... 3-21 Sidestand ...................................... 3-22
Ignition circuit cut-off system ....... 3-22
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS ................................ 5-1
Starting the engine .......................... 5-1
Shifting ............................................ 5-2
Tips for reducing fuel consumption ................................ 5-3
Engine break-in ............................... 5-3
Parking ............................................ 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the emission control system .............. 6-3
General maintenance and lubrication chart ........................... 6-4
Removing and installing the
cowling and panels ...................... 6-8
Checking the spark plugs ............... 6-9
Engine oil and oil filter cartridge.... 6-10
Coolant.......................................... 6-13
Replacing the air filter element ..... 6-16
Adjusting the engine idling speed ......................................... 6-18 Checking the throttle grip free
play ............................................ 6-18
Valve clearance............................. 6-19
Tires .............................................. 6-19
Cast wheels .................................. 6-21
Adjusting the clutch lever free play ............................................ 6-22
Checking the brake lever free
play ............................................ 6-22
Brake light switches ..................... 6-23
Checking the front and rear brake pads ................................ 6-24
Checking the brake fluid level ...... 6-24
Changing the brake fluid .............. 6-26
Drive chain slack........................... 6-26
Cleaning and lubricating the drive chain ................................. 6-27
Checking and lubricating the cables ........................................ 6-28
Checking and lubricating the
throttle grip and cable ............... 6-28
Checking and lubricating the brake and shift pedals............... 6-29
Checking and lubricating the brake and clutch levers ............. 6-29
Checking and lubricating the
sidestand................................... 6-30
Lubricating the swingarm pivots......................................... 6-30
Checking the front fork ................. 6-31
Checking the steering................... 6-31UB61E0E0.book Page 1 Tuesday, July 15, 2014 10:27 AM

DESCRIPTION
2-1
2
EAU10411
Left view
1 2 3 4,5 7
6
8910
1. Air filter element (page 6-16)
2. Idle adjusting screw (page 6-18)
3. Seat lock (page 3-18)
4. Main fuse (page 6-34)
5. Fuse box (page 6-34)
6. Owner’s tool kit (page 6-2)
7. Storage compartment (page 3-20)
8. Shift pedal (page 3-13) 9. Engine oil filter cartridge (page 6-10)
10.Engine oil drain bolt (page 6-10)
UB61E0E0.book Page 1 Tuesday, July 15, 2014 10:27 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
6
EAU1770K
General maintenance and lu brication chartNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1 Air filter element •Replace. √
2Clutch • Check operation.
•Adjust.
√√√√√
3 *Front brake • Check operation, fluid level and
vehicle for fluid leakage. √√√√√√
• Replace brake pads. Whenever worn to the limit
4 *Rear brake • Check operation, fluid level and
vehicle for fluid leakage. √√√√√√
• Replace brake pads. Whenever worn to the limit
5 *Brake hoses • Check for cracks or damage.
• Check for correct routing and
clamping. √√√√√
• Replace. Every 4 years
6 *Brake flui d • Replace. Every 2 years
7 *Wheels • Check runout and for damage. √√√√
8 *Tires • Check tread depth and for dam-
age.
• Replace if necessary.
• Check air pressure.
• Correct if necessary. √√√√√
9 *Wheel bearin gs • Check bearings for looseness or
damage. √√√√
UB61E0E0.book Page 4 Tuesday, July 15, 2014 10:27 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-7
6
EAU18681
TIPAir filter
• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
 Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
UB61E0E0.book Page 7 Tuesday, July 15, 2014 10:27 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-16
6
ator, and then install the radiator
cap, radiator cap retainer and ra-
diator cap retaining bolt.
17. Check the coolant level in the res- ervoir. If necessary, remove the
coolant reservoir cap, add coolant
to the maximum level mark, and
then install the cap.
18. Route the coolant reservoir breather hose through the guide
as shown. 19. Start the engine, and then check
the vehicle for coolant leakage. If
coolant is leaking, have a Yamaha
dealer check the cooling system.
20. Install the cowling and the panel.
EAU34426
Replacin g the air filter ele-
mentThe air filter element should be re-
placed at the intervals specified in the
periodic maintenance and lubrication
chart. Replace the air filter element
more frequently if you are riding in un-
usually wet or dusty areas.
1. Remove the seat. (See page 3-18.)
2. Remove the fuel tank bolts, and then lift the fuel tank away from
the air filter case.
3. Remove the air filter case cover by removing the screws. NOTICE:
When removin g the air filter
1. Radiator cap
2. Radiator cap retaining bolt
3. Radiator cap retainer
2
1
3
1. Coolant reservoir breather hose
2. Guide
2
1
1. Fuel tank bolt
1
UB61E0E0.book Page 16 Tuesday, July 15, 2014 10:27 AM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-17
6case cover, b
e careful not to al-
low forei gn o bjects to d rop into
the air intake manifol d.
[ECA12882]
4. Pull the air filter element out. 5. Insert a new air filter element into
the air filter case. NOTICE: Make
sure that the air filter element is
properly seate d in the air filter
case. The en gine shoul d never
b e operated without the air filter
element installe d, otherwise the
piston(s) an d/or cylin der(s) may
b ecome excessively worn.
[ECA10482]
6. Install the air filter case cover by
installing the screws.
7. Place the fuel tank in its original position. Make sure that the fuel
hoses are properly connected and
routed, and are not pinched. Be
sure to place the hoses in their
original position. WARNING! Be-
fore placin g the fuel tank in the
ori ginal position, make sure that
all hoses (i.e., fuel hose, fuel
tank breather hose, fuel tank
overflow hose) are not dam-
a g ed , that they are properly
connected and route d, an d that
they are not pinche d. If any hose
is damag ed , have a Yamaha
d ealer replace the hose before startin
g the en gine, otherwise
fuel may leak, creatin g a fire
hazar d.
[EWA12464]
8. Install the fuel tank bolts.
9. Install the seat.
1. Air filter case cover
2. Screw
1. Air filter element
2. Air intake manifold
12
2
2
2
1
1. Hose
1. Original position (paint mark)
1
1
UB61E0E0.book Page 17 Tuesday, July 15, 2014 10:27 AM

SPECIFICATIONS
8-1
8
Dimensions:Overall length:2120 mm (83.5 in)
Overall width:
770 mm (30.3 in)
Overall height: 1085 mm (42.7 in)
Seat height: 785 mm (30.9 in)
Wheelbase:
1440 mm (56.7 in)
Ground clearance: 140 mm (5.51 in)
Minimum turning radius: 2800 mm (110.2 in)Wei ght:Curb weight:
XJ6N 205 kg (452 lb)
XJ6NA 210 kg (463 lb)Engine:Engine type:
Liquid cooled 4-stroke, DOHC
Cylinder arrangement:
Inline 4-cylinder
Displacement: 600 cm³
Bore × stroke:
65.5 × 44.5 mm (2.58 × 1.75 in)
Compression ratio:
12.2 : 1
Starting system: Electric starter
Lubrication system: Wet sump
Engine oil:Recommended brand:
YAMALUBE
Type:
SAE 10W-30, 10W-40, 10W-50, 15W-40,
20W-40 or 20W-50
Recommended engine oil grade: API service SG type or higher, JASO
standard MA
Engine oil quantity:
Without oil filter cartridge replacement:2.50 L (2.64 US qt, 2.20 Imp.qt)
With oil filter cartridge replacement:
2.80 L (2.96 US qt, 2.46 Imp.qt)Coolant quantity:Coolant reservoir (up to the maximum level
mark):0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes): 2.00 L (2.11 US qt, 1.76 Imp.qt)Air filter:Air filter element:Oil-coated paper element
Fuel:Recommended fuel:Regular unleaded gasoline (Gasohol (E10)
acceptable)
Fuel tank capacity: 17.0 L (4.49 US gal, 3.74 Imp.gal)
Fuel reserve amount:
3.2 L (0.85 US gal, 0.70 Imp.gal)Fuel injection:Throttle body:ID mark:XJ6N 20SF 20
(CYP)(FIN)(GBR)(GRC)(IRL)(POL)(SVN)(
TUR)(ZAF)
XJ6N 20SJ 30
(CYP)(FIN)(GBR)(GRC)(IRL)(POL)(SVN)(
TUR)(ZAF)
XJ6NA 20SF 20
(CYP)(FIN)(GBR)(GRC)(IRL)(POL)(SVN)(
TUR)(ZAF)
XJ6NA 20SJ 30
(CYP)(FIN)(GBR)(GRC)(IRL)(POL)(SVN)(
TUR)(ZAF)Spark plu g(s):Manufacturer/model:
NGK/CR9E
Spark plug gap: 0.7–0.8 mm (0.028–0.031 in)Clutch:Clutch type:Wet, multiple-discTransmission:Primary reduction ratio:
1.955 (86/44)
–20 –10 0 1020 30 40 50 C
10 30 50 70 90 110
0 130 F
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40SAE 10W-50
UB61E0E0.book Page 1 Tuesday, July 15, 2014 10:27 AM

10-1
10
INDEXAABS (for ABS models) ........................... 3-14
ABS warning light (for ABS models) ....... 3-7
Air filter element, replacing ................... 6-16
Auxiliary light bulb, replacing ................ 6-38BBattery .................................................. 6-32
Brake and clutch levers, checking and lubricating ........................................... 6-29
Brake and shift pedals, checking and lubricating ........................................... 6-29
Brake fluid, changing ............................ 6-26
Brake fluid level, checking .................... 6-24
Brake lever ............................................ 3-14
Brake lever free play, checking............. 6-22
Brake light switches.............................. 6-23
Brake pedal........................................... 3-14CCables, checking and lubricating ......... 6-28
Care ........................................................ 7-1
Catalytic converter ................................ 3-18
Clutch lever ........................................... 3-13
Clutch lever free play, adjusting ........... 6-22
Coolant ................................................. 6-13
Coolant temperature warning light ......... 3-4
Cowling and panels, removing and
installing................................................ 6-8DDimmer switch ...................................... 3-12
Drive chain, cleaning and lubricating .... 6-27
Drive chain slack................................... 6-26EEngine break-in....................................... 5-3
Engine idling speed .............................. 6-18 Engine oil and oil filter
cartridge ........... 6-10
Engine serial number .............................. 9-1
Engine stop switch ............................... 3-12
Engine trouble warning light ................... 3-7
FFront and rear brake pads, checking ... 6-24
Front fork, checking ............................. 6-31
Fuel ....................................................... 3-16
Fuel consumption, tips for reducing ...... 5-3
Fuel tank breather hose and overflow
hose ................................................... 3-17
Fuel tank cap ........................................ 3-15
Fuses, replacing ................................... 6-34HHandlebar position, adjusting .............. 3-20
Handlebar switches .............................. 3-12
Hazard switch....................................... 3-13
Headlight bulb, replacing ..................... 6-36
Helmet holder ....................................... 3-19
High beam indicator light ....................... 3-4
Horn switch .......................................... 3-12IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ............... 3-22
Immobilizer system ................................ 3-1
Immobilizer system indicator light .......... 3-7
Indicator lights and warning lights ......... 3-4LLicense plate light bulb, replacing........ 6-40MMain switch/steering lock....................... 3-2
Maintenance and lubrication, periodic ... 6-4
Maintenance, emission control
system.................................................. 6-3 Matte color, caution ................................7-1
Model label .............................................9-1
Multi-function meter unit .........................3-8
NNeutral indicator light ..............................3-4OOil level warning light ..............................3-4PParking ....................................................5-4
Part locations ..........................................2-1
Pass switch ...........................................3-12SSafety information ...................................1-1
Seat .......................................................3-18
Shifting ....................................................5-2
Shift pedal .............................................3-13
Shock absorber assembly, adjusting ....3-21
Sidestand ..............................................3-22
Sidestand, checking and lubricating.....6-30
Spark plugs, checking ............................6-9
Specifications .........................................8-1
Starting the engine ..................................5-1
Start switch ...........................................3-12
Steering, checking ................................6-31
Storage ...................................................7-3
Storage compartment ...........................3-20
Supporting the motorcycle ...................6-41
Swingarm pivots, lubricating ................6-30TTail/brake light bulb, replacing..............6-39
Throttle grip and cable, checking and
lubricating ...........................................6-28
Throttle grip free play, checking ...........6-18
Tires ......................................................6-19
UB61E0E0.book Page 1 Tuesday, July 15, 2014 10:27 AM