PERIODIC MAINTENANCE AND ADJUSTMENT
6-44
6
7. Remove the wheel.
NOTICE: Do
not apply the b rake after the
wheel an d b rake disc have been
remove d, otherwise the brake
pa ds will b e forced shut.
[ECA11073]
To install the rear wheel
1. Install the wheel and the brake cal- iper bracket by inserting the wheel
axle from the right-hand side.TIPMake sure that the slot in the
brake caliper bracket is fit over the
retainer on the swingarm.
Make sure that there is enough
space between the brake pads
before installing the wheel.
2. Install the drive chain onto the rear
sprocket.
3. Install the axle nut.
4. Lower the rear wheel so that it is on the ground, and then put the
sidestand down.
5. Adjust the drive chain slack. (See page 6-26.)
6. Tighten the axle nut, and then tighten the locknuts to the speci-
fied torques.
EAU25872
Trou bleshootin gAlthough Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur
during operation. Any problem in the
fuel, compression, or ignition systems,
for example, can cause poor starting
and loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWA15142
When checkin g the fuel system, d o
not smoke, an d make sure there are
no open flames or sparks in the ar-
ea, inclu din g pilot li ghts from water
1. Brake caliper bracket
2. Slot
3. Retainer
Ti ghtenin g torques:
Axle nut:
90 Nm (9.0 m·kgf, 65 ft·lbf)
Locknut: 16 Nm (1.6 m·kgf, 12 ft·lbf)2 31
UB61E0E0.book Page 44 Tuesday, July 15, 2014 10:27 AM
PERIODIC MAINTENANCE AND ADJUSTMENT
6-47
6En
gine overheatin g
WARNING
EWA10401
Do not remove the ra diator cap when the en gine an d ra diator are hot. Scal din g hot flui d an d steam may be
b lown out un der pressure, which coul d cause serious injury. Be sure to wait until the en gine has coole d.
After removin g the ra diator cap retainin g b olt, place a thick ra g, like a towel, over the rad iator cap, and then
slowly rotate the cap counterclockwise to the d etent to allow any residual pressure to escape. When the hiss-
in g soun d has stoppe d, press d own on the cap while turnin g it counterclockwise, an d then remove the cap.TIPIf coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended cool-
ant as soon as possible.
Wait until the
engine has cooled.
Check the coolant level in the
reservoir and radiator.
The coolant level
is OK.The coolant level is low.
Check the cooling system
for leakage.
Have a Yamaha dealer checkand repair the cooling system.Add coolant. (See TIP.)
Start the engine. If the engine overheats again,
have a
Yamaha dealer check
and repair the cooling system.
There is
leakage.
There is
no leakage.
UB61E0E0.book Page 47 Tuesday, July 15, 2014 10:27 AM
MOTORCYCLE CARE AND STORAGE7-3
7
4. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
5. Use spray oil as a universal clean- er to remove any remaining dirt.
6. Touch up minor paint damage caused by stones, etc.
7. Wax all painted surfaces.
8. Let the motorcycle dry completely before storing or covering it.
WARNING
EWA11132
Contaminants on the b rakes or tires
can cause loss of control. Make sure that there is no oil or
wax on the brakes or tires.
If necessary, clean the brake
d iscs an d b rake linin gs with a
re gular brake disc cleaner or
acetone, an d wash the tires with
warm water an d a mil d d eter-
g ent. Before rid ing at hi gher
spee ds, test the motorcycle’s
b rakin g performance an d cor-
nerin g b ehavior.
NOTICE
ECA10801
Apply spray oil an d wax spar-
in gly an d make sure to wipe off
any excess.
Never apply oil or wax to any
rubber an d plastic parts, b ut
treat them with a suita ble care
prod uct.
Avoi d using abrasive polishin g
compoun ds as they will wear
away the paint.TIP Consult a Yamaha dealer for ad-
vice on what products to use.
Washing, rainy weather or humid
climates can cause the headlight
lens to fog. Turning the headlight
on for a short period of time will
help remove the moisture from the
lens.
EAU26183
Stora geShort-term
Always store your motorcycle in a cool,
dry place and, if necessary, protect it
against dust with a porous cover. Be
sure the engine and the exhaust sys-
tem are cool before covering the mo-
torcycle.NOTICE
ECA10811
Storin g the motorcycle in a
poorly ventilated room or cover-
in g it with a tarp, while it is still
wet, will allow water an d humi d-
ity to seep in an d cause rust.
To prevent corrosion, avoi d
d amp cellars, stab les (because
of the presence of ammonia)
an d areas where stron g chemi-
cals are stored .Long-term
Before storing your motorcycle for sev-
eral months: 1. Follow all the instructions in the “Care” section of this chapter.
UB61E0E0.book Page 3 Tuesday, July 15, 2014 10:27 AM
MOTORCYCLE CARE AND STORAGE
7-4
72. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.
3. Perform the following steps to protect the cylinders, piston rings,
etc. from corrosion.a. Remove the spark plug caps and spark plugs.
b. Pour a teaspoonful of engine oil into each spark plug bore.
c. Install the spark plug caps onto the spark plugs, and then
place the spark plugs on the
cylinder head so that the elec-
trodes are grounded. (This will
limit sparking during the next
step.)
d. Turn the engine over several times with the starter. (This will
coat the cylinder walls with oil.)
WARNING! To prevent d am-
a g e or injury from sparkin g,
make sure to groun d the
spark plu g electro des while
turnin g the en gine over.
[EWA10952]
e. Remove the spark plug caps
from the spark plugs, and then
install the spark plugs and the
spark plug caps.
4. Lubricate all control cables and the pivoting points of all levers and
pedals as well as of the side-
stand/centerstand.
5. Check and, if necessary, correct the tire air pressure, and then lift
the motorcycle so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
6. Cover the muffler outlet with a plastic bag to prevent moisture
from entering it.
7. Remove the battery and fully charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place [less
than 0 °C (30 °F) or more than 30
°C (90 °F)]. For more information
on storing the battery, see page
6-32.
TIPMake any necessary repairs before
storing the motorcycle.
UB61E0E0.book Page 4 Tuesday, July 15, 2014 10:27 AM
SPECIFICATIONS
8-3
8
Wheel travel:130 mm (5.1 in)Rear suspension:Type:
Swingarm
Spring/shock absorber type: Coil spring/gas-oil damper
Wheel travel: 130 mm (5.1 in)Electrical system:Ignition system:TCI
Charging system: AC magnetoBattery:Model:GT12B-4
Voltage, capacity: 12 V, 10.0 AhHea dlig ht:Bulb type:
Halogen bulbBul b volta ge, watta ge × quantity:Headlight:
12 V, 60.0 W/55.0 W × 1
Tail/brake light: 12 V, 5.0 W/21.0 W × 1
Front turn signal light: 12 V, 10.0 W × 2
Rear turn signal light:
12 V, 10.0 W × 2
Auxiliary light: 12 V, 5.0 W × 1 License plate light:
12 V, 5.0 W × 1
Meter lighting: LED
Neutral indicator light:
LED
High beam indicator light: LED
Oil level warning light: LED
Turn signal indicator light:
LED
Coolant temperature warning light: LED
Engine trouble warning light: LED
ABS warning light:
XJ6NA LED
Immobilizer system indicator light: LED
Fuses:Main fuse:
30.0 A
Headlight fuse: 20.0 A
Taillight fuse: 10.0 A
Signaling system fuse:
7.5 A
Ignition fuse: 10.0 A
Radiator fan motor fuse: 20.0 A Fuel injection system fuse:
10.0 A
ABS control unit fuse: XJ6NA 7.5 A
ABS motor fuse:
XJ6NA 30.0 A
ABS solenoid fuse: XJ6NA 20.0 A
Backup fuse: 7.5 A
UB61E0E0.book Page 3 Tuesday, July 15, 2014 10:27 AM
10-1
10
INDEXAABS (for ABS models) ........................... 3-14
ABS warning light (for ABS models) ....... 3-7
Air filter element, replacing ................... 6-16
Auxiliary light bulb, replacing ................ 6-38BBattery .................................................. 6-32
Brake and clutch levers, checking and lubricating ........................................... 6-29
Brake and shift pedals, checking and lubricating ........................................... 6-29
Brake fluid, changing ............................ 6-26
Brake fluid level, checking .................... 6-24
Brake lever ............................................ 3-14
Brake lever free play, checking............. 6-22
Brake light switches.............................. 6-23
Brake pedal........................................... 3-14CCables, checking and lubricating ......... 6-28
Care ........................................................ 7-1
Catalytic converter ................................ 3-18
Clutch lever ........................................... 3-13
Clutch lever free play, adjusting ........... 6-22
Coolant ................................................. 6-13
Coolant temperature warning light ......... 3-4
Cowling and panels, removing and
installing................................................ 6-8DDimmer switch ...................................... 3-12
Drive chain, cleaning and lubricating .... 6-27
Drive chain slack................................... 6-26EEngine break-in....................................... 5-3
Engine idling speed .............................. 6-18 Engine oil and oil filter
cartridge ........... 6-10
Engine serial number .............................. 9-1
Engine stop switch ............................... 3-12
Engine trouble warning light ................... 3-7
FFront and rear brake pads, checking ... 6-24
Front fork, checking ............................. 6-31
Fuel ....................................................... 3-16
Fuel consumption, tips for reducing ...... 5-3
Fuel tank breather hose and overflow
hose ................................................... 3-17
Fuel tank cap ........................................ 3-15
Fuses, replacing ................................... 6-34HHandlebar position, adjusting .............. 3-20
Handlebar switches .............................. 3-12
Hazard switch....................................... 3-13
Headlight bulb, replacing ..................... 6-36
Helmet holder ....................................... 3-19
High beam indicator light ....................... 3-4
Horn switch .......................................... 3-12IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ............... 3-22
Immobilizer system ................................ 3-1
Immobilizer system indicator light .......... 3-7
Indicator lights and warning lights ......... 3-4LLicense plate light bulb, replacing........ 6-40MMain switch/steering lock....................... 3-2
Maintenance and lubrication, periodic ... 6-4
Maintenance, emission control
system.................................................. 6-3 Matte color, caution ................................7-1
Model label .............................................9-1
Multi-function meter unit .........................3-8
NNeutral indicator light ..............................3-4OOil level warning light ..............................3-4PParking ....................................................5-4
Part locations ..........................................2-1
Pass switch ...........................................3-12SSafety information ...................................1-1
Seat .......................................................3-18
Shifting ....................................................5-2
Shift pedal .............................................3-13
Shock absorber assembly, adjusting ....3-21
Sidestand ..............................................3-22
Sidestand, checking and lubricating.....6-30
Spark plugs, checking ............................6-9
Specifications .........................................8-1
Starting the engine ..................................5-1
Start switch ...........................................3-12
Steering, checking ................................6-31
Storage ...................................................7-3
Storage compartment ...........................3-20
Supporting the motorcycle ...................6-41
Swingarm pivots, lubricating ................6-30TTail/brake light bulb, replacing..............6-39
Throttle grip and cable, checking and
lubricating ...........................................6-28
Throttle grip free play, checking ...........6-18
Tires ......................................................6-19
UB61E0E0.book Page 1 Tuesday, July 15, 2014 10:27 AM