Page 63 of 180

5-1
1
2
3
45
6
7
8
9
10
11
12
13
14
EVU01200
1-FOR YOUR SAFETY – PRE-OPERATION CHECKS
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition.
Always follow the inspection and maintenance procedures and schedules described in the Own-
er’s Manual.
WARNING
Failure to inspect or maintain the vehicle properly increases the possibility of an accident
or equipment damage. Do not operate the vehicle if you find any problem. If a problem
cannot be corrected by the procedures provided in this manual, have the vehicle inspect-
ed by a Yamaha dealer.Before using this vehicle, check the following points:
ITEMROUTINE PAGE
Brakes Check operation, free play, fluid level, and fluid leakage.
Fill with DOT 4 brake fluid if necessary. 5-3, 8-32, 8-36
Parking brake Check for proper operation, condition, and free play. 8-35
Fuel Check fuel level.
Fill with the recommended fuel if necessary. 5-4
Engine oil Check oil level.
Fill with oil to proper level if necessary. 5-6, 8-9
Coolant Check coolant level in reservoir.
Fill with coolant if necessary. 5-6, 8-20
1XP7B_EE.book Page 1 Tuesday, February 4, 2014 3:40 PM
Page 68 of 180

5-6
5
6
7
8
9
10
11
12
13
14
EVU00410Engine oilMake sure the engine oil is at the specified
level. Add oil as necessary. (See page 8-9.)NOTICE●
In order to prevent clutch slippage
(since the engine oil also lubricates
the clutch), do not mix any chemical
additives with oil. Do not use oils with
a diesel specification of “CD” or oils
of a higher quality than specified. In
addition, do not use oils labeled “EN-
ERGY CONSERVING II” or higher.
●
Make sure that no foreign material en-
ters the crankcase.
EVU00420CoolantCheck the coolant level in the coolant reser-
voir when the engine is cold (the coolant level
will vary with engine temperature).
The coolant level is satisfactory if it is between
the minimum and maximum level marks on
the coolant reservoir. If the coolant level is at
or below the minimum level mark, add addi-
tional coolant to bring the level up to maxi-
mum level mark. If coolant is not available,
add distilled water. Change the coolant every
two years. (See page 8-20 for details.)NOTICEHard water or salt water is harmful to the
engine. You may use soft water if you can-
not get distilled water.
Recommended engine oil type and
quantity: See page 10-1.
Coolant reservoir capacity
(up to the maximum level mark):0.28 L (0.30 US qt, 0.25 Imp.qt)
1XP7B_EE.book Page 6 Tuesday, February 4, 2014 3:40 PM
Page 69 of 180

5-7
1
2
3
45
6
7
8
9
10
11
12
13
14
EVU00430Final gear oilMake sure the final gear oil is at the specified
level. Add oil as necessary. (See page 8-15
for details.)
If desired, an SAE 80W-90 hypoid gear oil
may be used for all conditions.TIPGL-4 is a quality and additive rating; GL-5 or
GL-6 rated hypoid gear oils may also be used.EVU00440Differential gear oilMake sure the differential gear oil is at the
specified level. Add oil as necessary. (See
page 8-17 for details.)
EVU00450Accelerator pedalCheck to see that the accelerator pedal oper-
ates correctly. It must operate smoothly and
spring back to the idle position fully when re-
leased. Have a Yamaha dealer repair as nec-
essary for proper operation.EVU00460Seat beltsMake sure that the seat belts are not frayed,
torn, stretched, or damaged. The seat belts
must move smoothly when pulled out and re-
tract on its own when released. The seat belts
must also lock up when quickly pulled out.
The latch plate should click securely into the
buckle and release when the release button is
pushed firmly. Wash off any dirt or mud that
could affect operation. Have a Yamaha dealer
repair as necessary for proper operation.
Recommended oil:
SAE 80 API GL-4 Hypoid gear oil
Recommended oil: SAE 80 API GL-4 Hypoid gear oil
1XP7B_EE.book Page 7 Tuesday, February 4, 2014 3:40 PM
Page 120 of 180
8-10
8
9
10
11
12
13
14
5. Insert the dipstick completely into the oil filler hole, and then remove it again to
check the oil level. TIPThe engine oil should be between the mini-
mum and maximum level marks.1. Maximum level mark 2. Minimum level mark
6. If the engine oil is at or below the mini- mum level mark, remove the right rear
panel by removing the quick fastener
screws and bolts, and then add sufficient
oil of the recommended type to raise it to
the correct level.1. Right rear panel 2. Quick fastener screw (× 4)
3. Bolt ( × 2)7. Insert the dipstick completely into the oil
filler hole, and then install the right rear
panel by installing the bolts and the quick
fastener screws.
8. Lower the cargo bed.
1
2
1
2
3
1XP7B_EE.book Page 10 Tuesday, February 4, 2014 3:40 PM
Page 123 of 180
8-13
1
2
3
4
5
6
78
9
10
11
12
13
14
1. Torque wrench9. Install the engine oil drain bolt and itsnew gasket, and then tighten the bolt to
the specified torque.
10. Remove the right rear panel by removing the quick fastener screws and bolts.
1. Right rear panel 2. Quick fastener screw (× 4)
3. Bolt ( × 2)11. Refill with the specified amount of recom-
mended engine oil, and then insert the
dipstick completely into the oil filler hole.
Tightening torque: Engine oil drain bolt:
30 Nm (3.0 m·kgf, 22 ft·lbf)
1
Recommended engine oil:See page 10-1.
Oil quantity:
Without oil filter cartridge replacement: 2.20 L (2.33 US qt, 1.94 Imp.qt)
With oil filter cartridge replacement:
2.30 L (2.43 US qt, 2.02 Imp.qt)
1
2
3
1XP7B_EE.book Page 13 Tuesday, February 4, 2014 3:40 PM
Page 125 of 180
8-15
1
2
3
4
5
6
78
9
10
11
12
13
14
5B410013Final gear oilChecking the final gear oil level1. Park the vehicle on a level surface.
2. Remove the final gear oil filler bolt and its gasket, and then check the oil level in the
final gear case. The oil level should be at
the brim of the filler hole.1. Final gear oil 2. Gasket
3. Final gear oil filler bolt 4. Correct oil level
3. If the oil is below the brim of the filler hole,
add sufficient oil of the recommended
type to raise it to the correct level.
NOTICE: Be sure no foreign material
enters the final gear case.
4. Check the gasket for damage, and re-
place it if necessary.
5. Install the oil filler bolt and its gasket, and then tighten the bolt to the speci-
fied torque.
24
3
1
Tightening torque:
Final gear oil filler bolt: 23 Nm (2.3 m·kgf, 17 ft·lbf)
1XP7B_EE.book Page 15 Tuesday, February 4, 2014 3:40 PM
Page 126 of 180
8-16
8
9
10
11
12
13
14
Changing the final gear oil 1. Park the vehicle on a level surface.
2. Place an oil pan under the final gear case to collect the used oil.
3. Remove the final gear oil filler bolt, the fi- nal gear oil drain bolt and their gasket to
drain the oil.1. Final gear oil drain bolt 2. Gasket4. Install the drain bolt and its new gasket,and then tighten the bolt to the specified
torque. 5. Refill with the recommended final gear oil
up to the brim of the filler hole. NOTICE:
Be sure no foreign material enters the
final gear case.
6. Check the oil filler bolt gasket for dam- age, and replace it if necessary.
7. Install the oil filler bolt and its gasket, and then tighten the bolt to the speci-
fied torque.
21
Tightening torque:Final gear oil drain bolt:
22 Nm (2.2 m·kgf, 16 ft·lbf)
Recommended oil: SAE 80 API GL-4 Hypoid gear oil
Oil quantity: 0.40 L (0.42 US qt, 0.35 Imp.qt)
1XP7B_EE.book Page 16 Tuesday, February 4, 2014 3:40 PM
Page 128 of 180
8-18
8
9
10
11
12
13
14
3. If the level is low, add sufficient oil of the recommended type to raise it to the spec-
ified level. NOTICE: Be sure no foreign
material enters the differential gear
case.
4. Check the gasket for damage, and re-
place it if necessary.
5. Install the differential gear oil filler bolt and its gasket, and then tighten the bolt
to the specified torque. Changing the differential gear oil
1. Park the vehicle on a level surface.
2. Place an oil pan under the differential gear case to collect the used oil.
3. Remove the differential gear oil filler bolt, the differential gear oil drain bolt and their
gasket to drain the oil.
1. Differential gear oil drain bolt
2. Gasket
Tightening torque:
Differential gear oil filler bolt: 23 Nm (2.3 m·kgf, 17 ft·lbf)
12
1XP7B_EE.book Page 18 Tuesday, February 4, 2014 3:40 PM