Page 13 of 86
LOCATION OF IMPORTANT LABELS1-3
1
For Cana
da
CMVSSCANADANSVAC
TRANSPORT
506
3JK-82377-00
This spark ignition system meets all requirements
of the Canadian Interference Causing Equipment
Regulations.
Ce système d’allumage par étincelle de véhicule
respecte toutes les exigences du Règlement sur le
matériel brouilleur du Canada.
3PT-2416E-10
THIS VEHICLE IS A RESTRICTED USE
MOTORCYCLE AND IS NOT INTENDED FOR
USE ON PUBLIC HIGHWAYS.
CE VÉHICULE EST UNE MOTOCYCLETTE À
USAGE RESTREINT DONT L’USAGE N’EST PAS
DESTINÉ AUX VOIES PUBLIQUES.
7
9 8
U2CJ81E0.book Page 3 Wednesday, July 10, 2013 3:54 PM
Page 28 of 86
INSTRUMENT AND CONTROL FUNCTIONS
4-1
4
EAU40341
Main switchThe main switch controls the ignition
system. The main switch positions are
described below.
EAU10631
ON
All electrical systems are supplied with
power, and the engine can be started.
The key cannot be removed.
EAU45752
OFF
All electrical systems are off. The key
can be removed.
WARNING
EWA10073
Never turn the key to “OFF” while
the vehicle is moving, otherwise the
electrical systems will be switched
off, which may result in loss of con-
trol or an acci dent.
EAU1234F
Han dle bar switchesLeft
Ri ght 1. Engine stop switch “ / ”
1. Start switch “ ”
1
U2CJ81E0.book Page 1 Wednesday, July 10, 2013 3:54 PM
Page 31 of 86
INSTRUMENT AND CONTROL FUNCTIONS
4-4
4
EAU13183
Fuel tank capTo remove the fuel tank cap, turn it
counterclockwise, and then pull it off.
To install the fuel tank cap, insert it into
the tank opening, and then turn it
clockwise.
WARNING
EWA11092
Make sure that the fuel tank cap is
properly closed after filling fuel.
Leakin g fuel is a fire hazar d.
EAU13213
FuelMake sure there is sufficient gasoline in
the tank.
WARNING
EWA10882
Gasoline an d gasoline vapors are
extremely flammab le. To avoid fires
an d explosions an d to re duce the
risk of injury when refueling , follow
these instructions.1. Before refueling, turn off the en- gine and be sure that no one is sit-
ting on the vehicle. Never refuel
while smoking, or while in the vi-
cinity of sparks, open flames, or
other sources of ignition such as
the pilot lights of water heaters
and clothes dryers.
2. Do not overfill the fuel tank. Stop filling when the fuel reaches the
bottom of the filler tube. Because
fuel expands when it heats up,
heat from the engine or the sun
can cause fuel to spill out of the
fuel tank. 3. Wipe up any spilled fuel immedi-
ately. NOTICE: Immediately
wipe off spille d fuel with a clean,
d ry, soft cloth, since fuel may
d eteriorate painte d surfaces or
plastic parts.
[ECA10072]
4. Be sure to securely close the fuel tank cap.
WARNING
EWA15152
Gasoline is poisonous an d can
cause injury or death. Han dle gaso-
line with care. Never siphon gasoline
b y mouth. If you shoul d swallow
some gasoline or inhale a lot of g as-
oline vapor, or get some gasoline in
your eyes, see your doctor imme di-
1. Fuel tank cap
1
1. Fuel tank filler tube
2. Maximum fuel level
U2CJ81E0.book Page 4 Wednesday, July 10, 2013 3:54 PM
Page 73 of 86
PERIODIC MAINTENANCE AND ADJUSTMENT
7-30
7
3. Connect the brake rod to the
brake camshaft lever, and then in-
stall the brake pedal free play ad-
justing nut onto the brake rod.
4. Lower the rear wheel so that it is on the ground, and then put the
sidestand down.
5. Adjust the drive chain slack. (See page 7-18.)
6. Tighten the axle nut to the speci- fied torque.
7. Adjust the brake pedal free play. (See page 7-16.)
EAU25852
Trou bleshootin gAlthough Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur
during operation. Any problem in the
fuel, compression, or ignition systems,
for example, can cause poor starting
and loss of power.
The following troubleshooting chart
represents a quick and easy procedure
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWA15142
When checkin g the fuel system, d o
not smoke, an d make sure there are
no open flames or sparks in the ar-
ea, inclu din g pilot li ghts from water heaters or furnaces. Gasoline or
g
asoline vapors can i gnite or ex-
plo de, causin g severe injury or prop-
erty damag e.
Tightenin g torque:
Axle nut: 60 Nm (6.0 m·kgf, 43 ft·lbf)
U2CJ81E0.book Page 30 Wednesday, July 10, 2013 3:54 PM
Page 74 of 86
PERIODIC MAINTENANCE AND ADJUSTMENT
7-31
7
EAU25905
Troubleshootin g chart
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.
There is no fuel.
Check the battery.
Supply fuel.
The engine does not start.
Check the battery.
The engine does not start.
Have a Yamaha dealer check the vehicle.
Operate the electric starter.4. Compression
There is compression.
There is no compression.
Remove the spark plug
and check the electrodes.3. Ignition
Wipe off with a dry cloth and correct the
spark plug gap, or replace the spark plug. Have a Yamaha dealer check the vehicle.
Have a Yamaha dealer check the vehicle.
The engine does not start.
Check the compression.
The engine does not start.
Check the ignition.
Operate the electric starter.2. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The battery is good.Check the battery lead connections,
and have a Yamaha dealer charge
the battery if necessary.
DryWet
Open the throttle halfway and operate
the electric starter.
U2CJ81E0.book Page 31 Wednesday, July 10, 2013 3:54 PM
Page 80 of 86
SPECIFICATIONS
9-2
9
2nd:1.736 (33/19)
3rd: 1.217 (28/23)
Chassis:Frame type:Backbone
Caster angle: 25.50 °
Trail:
34 mm (1.3 in)Front tire:Type:With tube
Size:
2.50-10 4PR
Manufacturer/model: CHENG SHIN/C183A
Speed rating: 100 km/h (62 mph)Rear tire:Type:With tube
Size: 2.50-10 4PR
Manufacturer/model:
CHENG SHIN/C183A
Speed rating: 100 km/h (62 mph)Loa din g:Maximum rider weight:
40.0 kg (88 lb)
Tire air pressure (measure d on col d
tires):
Front:
100 kPa (1.00 kgf/cm², 15 psi)
Rear: 100 kPa (1.00 kgf/cm², 15 psi)
Front wheel:Wheel type:
Spoke wheel
Rim size: 10x1.40Rear wheel:Wheel type:
Spoke wheel
Rim size: 10x1.40Front brake:Type:
Drum brake
Operation: Right hand operationRear brake:Type:
Drum brake
Operation: Right foot operationFront suspension:Type:
Telescopic fork
Spring/shock absorber type: Coil spring
Wheel travel: 96.0 mm (3.78 in)
Rear suspension:Type:Swingarm
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel: 71.0 mm (2.80 in)Electrical system:Ignition system:
DC CDI
Charging system: AC magnetoBattery:Model:
GT4B-5
Voltage, capacity: 12 V, 2.5 AhFuse:Fuse:
10.0 A
U2CJ81E0.book Page 2 Wednesday, July 10, 2013 3:54 PM
