TABLE OF CONTENTS
LOCATION OF IMPORTANT
LABELS..............................................1-1
SAFETY INFORMATION ...................2-1
DESCRIPTION ...................................3-1
Left view ..........................................3-1
Right view ........................................3-2
Controls and instruments ................3-3
INSTRUMENT AND CONTROL
FUNCTIONS .......................................4-1
Main switch .....................................4-1
Handlebar switches .........................4-1
Speed limiter ...................................4-2
Shift pedal .......................................4-3
Brake lever ......................................4-3
Brake pedal .....................................4-3
Fuel tank cap ...................................4-4
Fuel ..................................................4-4
Fuel tank breather hose...................4-6
Fuel cock .........................................4-7
Starter (choke) lever .......................4-8
Seat .................................................4-8
Sidestand ........................................4-9
Starting circuit cut-off system .........4-9 FOR YOUR SAFETY –
PRE-OPERATION CHECKS
............. 5-1
OPERATION AND IMPORTANT
RIDING POINTS ................................ 6-1
Starting and warming up a cold engine .......................................... 6-1
Starting a warm engine................... 6-2
Shifting............................................ 6-2
Engine break-in............................... 6-3
Parking ............................................ 6-4
PERIODIC MAINTENANCE AND
ADJUSTMENT .................................. 7-1
Periodic maintenance chart for the emission control system ............. 7-2
General maintenance and
lubrication chart .......................... 7-3
Checking the spark plug................. 7-6
Engine oil ........................................ 7-7
Cleaning the air filter element ......... 7-8
Cleaning the spark arrester .......... 7-10
Adjusting the carburetor ............... 7-11
Adjusting the engine idling speed......................................... 7-11
Checking the throttle grip free
play ............................................ 7-12
Valve clearance............................. 7-12
Tires .............................................. 7-13
Spoke wheels ............................... 7-14
Adjusting the clutch free play ....... 7-15 Adjusting the brake lever free
play ............................................ 7-15
Adjusting the brake pedal free play ............................................ 7-16
Checking the shift pedal ............... 7-17
Checking the front and rear brake
shoes ......................................... 7-17
Drive chain slack ........................... 7-18
Cleaning and lubricating the drive
chain .......................................... 7-19
Checking and lubricating the
cables ........................................ 7-20
Checking and lubricating the throttle grip and cable ............... 7-20
Checking and lubricating the brake lever ................................. 7-20
Checking and lubricating the
brake pedal ................................ 7-21
Checking and lubricating the sidestand ................................... 7-21
Lubricating the swingarm pivots ... 7-21
Checking the front fork ................. 7-22
Checking the steering ................... 7-22
Checking the wheel bearings ........ 7-23
Battery........................................... 7-23
Replacing the fuse ........................ 7-25
Supporting the motorcycle ........... 7-26
Front wheel ................................... 7-26
Rear wheel .................................... 7-28
Troubleshooting ............................ 7-30
Troubleshooting chart ................... 7-31
U2CJ81E0.book Page 1 Wednesday, July 10, 2013 3:54 PM
INDEXAAir filter element, cleaning ...................... 7-8BBattery .................................................. 7-23
Brake lever .............................................. 4-3
Brake lever, checking and lubricating ........................................... 7-20
Brake lever free play, adjusting ............ 7-15
Brake pedal............................................. 4-3
Brake pedal, checking and lubricating ........................................... 7-21
Brake pedal free play, adjusting ........... 7-16
Brake shoes, checking ......................... 7-17CCables, checking and lubricating ......... 7-20
Carburetor, adjusting ............................ 7-11
Care ........................................................ 8-1
Clutch free play, adjusting .................... 7-15DDrive chain, cleaning and lubricating .... 7-19
Drive chain slack................................... 7-18EEngine break-in....................................... 6-3
Engine idling speed .............................. 7-11
Engine oil ................................................ 7-7
Engine, starting a warm .......................... 6-2
Engine stop switch ................................. 4-2FFront fork, checking .............................. 7-22
Fuel ......................................................... 4-4
Fuel cock ................................................ 4-7
Fuel tank breather hose .......................... 4-6
Fuel tank cap .......................................... 4-4
Fuse, replacing ..................................... 7-25
HHandlebar switches ................................ 4-1IIdentification numbers .......................... 10-1LLabels, location ...................................... 1-1MMain switch ............................................ 4-1
Maintenance and lubrication, periodic ... 7-3
Maintenance, emission control
system.................................................. 7-2
Matte color, caution ............................... 8-1
Model label ........................................... 10-1PParking ................................................... 6-4
Part locations ......................................... 3-1SSafety information .................................. 2-1
Seat ........................................................ 4-8
Shifting ................................................... 6-2
Shift pedal .............................................. 4-3
Shift pedal, checking ............................ 7-17
Sidestand ............................................... 4-9
Sidestand, checking an d lubricating .... 7-21
Spark arrester, cleaning ....................... 7-10
Spark plug, checking.............................. 7-6
Specifications ......................................... 9-1
Speed limiter .......................................... 4-2
Starter (choke) lever ............................... 4-8
Starting and warming up a cold engine .................................................. 6-1
Starting circuit cut-off system ................ 4-9
Start switch ............................................ 4-2
Steering, checking................................ 7-22 Storage ...................................................8-3
Supporting the motorcycle ...................7-26
Swingarm pivots, lubricating ................7-21
TThrottle grip and cable, checking and
lubricating ...........................................7-20
Throttle grip free play, checking ...........7-12
Tires ......................................................7-13
Troubleshooting ....................................7-30
Troubleshooting chart ...........................7-31VValve clearance .....................................7-12
Vehicle Emission Control Information label (For Canada)...............................10-2
Vehicle identification number ................10-1WWheel bearings, checking .....................7-23
Wheel (front) ..........................................7-26
Wheel (rear) ...........................................7-28
Wheels ..................................................7-14
U2CJ81E0.book Page 1 Wednesday, July 10, 2013 3:54 PM