TABLE OF CONTENTSSAFETY INFORMATION................... 1-1
DESCRIPTION ................................... 2-1
Left view .......................................... 2-1
Right view ........................................ 2-2
Controls and instrument s................. 2-3
INSTRUMENT AND CONTROL
FUNCTIONS ....................................... 3-1
Main switch/steering lock................. 3-1
Indicator lights and warning lights ... 3-2
Speedometer unit ............................ 3-3
Tachometer ..................................... 3-4
Handlebar switches ......................... 3-4
Clutch lever...................................... 3-5
Shift pedal....... ............................. .... 3-6
Brake lever ...................................... 3-6
Brake pedal ..................................... 3-6
Fuel tank cap ................................... 3-7
Fuel.................................................. 3-7
Fuel tank breather/o verflow hose .... 3-9
Catalytic converter ........................... 3-9
Fuel cock ....................................... 3-10
Kickstarter....... ............................. .. 3-10
Decompression lever ... .................. 3-11
Seat ............................................... 3-11
Adjusting the shock absorber assemblies ................................. 3-12
Sidestand....................................... 3-12
Ignition circuit cut-of f system ......... 3-13 FOR YOUR SAFETY –
PRE-OPERATION CHECKS
............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS ................................. 5-1
Starting the engine .......................... 5-1
Starting trouble ................................ 5-2
Shifting ............................................ 5-2
Tips for reducing fuel consumption ................................ 5-3
Engine break-in ............................... 5-3
Parking ............................................ 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner’s tool kit................................ 6-2
Periodic maintenance chart for the
emission control system .............. 6-3
General maintenance and lubrication chart ........................... 6-4
Removing and installing the panel ............................................ 6-7
Checking the spark plug.................. 6-8
Engine oil and oil filter element ....... 6-9
Replacing the air filter element...... 6-12
Checking the engine idling speed ......................................... 6-13
Checking the throttle grip free
play ............................................ 6-13
Valve clearance............................. 6-13
Tires .............................................. 6-14 Spoke wheels ................................ 6-16
Adjusting the clutch lever free
play ............................................. 6-16
Adjusting the brake lever free play ............................................. 6-17
Adjusting the brake pedal height and free play............................... 6-18
Checking the shift pedal ................ 6-19
Brake light switches ....................... 6-19
Checking the front brake pads and rear brake shoes ................ 6-20
Checking the brake fluid level ........ 6-20
Changing the brake fluid ............... 6-21
Drive chain slack............................ 6-22
Cleaning and lubricating the drive chain ........................................... 6-23
Checking and lubricating the
cables ......................................... 6-24
Checking and lubricating the throttle grip and cable ................. 6-24
Checking and lubricating the brake and clutch levers .............. 6-25
Checking and lubricating the
brake pedal................................. 6-25
Checking and lubricating the
centerstand and sidestand ......... 6-26
Lubricating the swingarm pivots .... 6-26
Checking the front fork................... 6-27
Checking the steering .................... 6-27
Checking the wheel bearings......... 6-28
Battery ........................................... 6-282RD-9-E0.book 1 ページ 2013年11月28日 木曜日 午後4時18分
PERIODIC MAINTENANCE AND ADJUSTMENT
6-18
1
2
3
4
567
8
9
10
11
12
EAU60900
Adjusting the brake pedal
height and free play
WARNING
EWA10671
It is advisable to have a Yamahadealer make these adjustments.
Brake pedal height
The top of the brake pedal should be
positioned approximately 20.0 mm
(0.79 in) below the top of the footrest.
Periodically check the brake pedal
height and, if necessary, adjust it as fol-
lows. 1. Loosen the locknut at the frame.
2. To raise the brake pedal, turn the brake pedal height adjusting bolt in
direction (a). To lower the brake
pedal, turn the adjusting bolt in di-
rection (b).
3. Tighten the locknut.
WARNING
EWA11232
After adjusting the brake pedal
height, the brake pedal free playmust be adjusted. Brake pedal free play
The brake pedal free play should mea-
sure 20.0–30.0 mm (0.79–1.18 in) as
shown. Periodically check the brake
pedal free play and, if necessary, adjust
it as follows.
To increase the brake pedal free play,
turn the brake pedal free play adjusting
nut at the brake rod in direction (a). To
decrease the brake pedal free play,
turn the adjusting nut in direction (b).
1. Brake pedal height
1
1. Locknut
2. Brake pedal height adjusting bolt
1
2
(b)
(a)
1. Brake pedal free play
1
2RD-9-E0.book 18 ページ 2013年11月28日 木曜日 午後4時18分
8-1
1
2
3
4
5
6
78
9
10
11
12
SPECIFICATIONS
EAU5091H
Dimensions:Overall length: 2085 mm (82.1 in)
Overall width: 750 mm (29.5 in)
Overall height: 1095 mm (43.1 in)
Seat height:
785 mm (30.9 in)
Wheelbase: 1410 mm (55.5 in)
Ground clearance: 130 mm (5.1 in)
Minimum turning radius:
2400 mm (94.5 in)Weight:Curb weight:174 kg (384 lb)Engine:Engine type:Air cooled 4-stroke, SOHC
Cylinder arrangement: Single cylinder
Displacement:
399 cm
3
Bore stroke:
87.0 67.2 mm (3.43 2.65 in)
Compression ratio: 8.50 : 1
Starting system:
Kickstarter
Lubrication system: Dry sump
Engine oil:Recommended brand:
YAMALUBE
Type: SAE 10W-30, 10W-40, 10W-50, 15W-40,
20W-40 or 20W-50
Recommended engine oil grade: API service SG type or higher, JASO stan-
dard MA
Engine oil quantity: Without oil filter element replacement:
2.00 L (2.11 US qt, 1.76 Imp.qt)
With oil filter element replacement: 2.10 L (2.22 US qt, 1.85 Imp.qt)Air filter:Air filter element:
Oil-coated paper elementFuel:Recommended fuel:Regular unleaded gasoline (Gasohol (E10)
acceptable) Fuel tank capacity:
12.0 L (3.17 US gal, 2.64 Imp.gal)
Fuel reserve amount:
2.2 L (0.58 US gal, 0.48 Imp.gal)
Fuel injection:Throttle body:ID mark: 2RD1 00Spark plug(s):Manufacturer/model:
NGK/BPR6ES
Spark plug gap: 0.7–0.8 mm (0.028–0.031 in)
Clutch type: Wet, multiple-discTransmission:Primary reduction ratio:2.567 (77/30)
Final drive: Chain
Secondary reduction ratio:
2.947 (56/19)
Transmission type: Constant mesh 5-speed
Operation: Left foot operation
Gear ratio:
1st: 2.357 (33/14)
2nd:
1.556 (28/18)
3rd: 1.190 (25/21)
–20 –10 0 1020 30 40 50 C
10 30 50 70 90 110
0 130 F
SAE 10W-30
SAE 15W-40SAE 20W-40SAE 20W-50
SAE 10W-40SAE 10W-50
2RD-9-E0.book 1 ページ 2013年11月28日 木曜日 午後4時18分
10-1
1
2
3
4
5
6
7
8
91011
12
INDEX
AAir filter element, replacing ...................... 6-12
Auxiliary light bulb, replacing ................... 6-34BBattery ..................................................... 6-28
Brake and clutch levers, checking and lubricating .............................................. 6-25
Brake fluid, changing ............................... 6-21
Brake fluid level, checking ....................... 6-20
Brake lever ................................................ 3-6
Brake lever free play, adjusting ............... 6-17
Brake light switches ................................. 6-19
Brake pads and shoes, checking............. 6-20
Brake pedal ............................................... 3-6
Brake pedal, checking and lubricating ..... 6-25
Brake pedal height and free play, adjusting ................................................ 6-18CCables, checking and lubricating ............. 6-24
Care ........................................................... 7-1
Catalytic converter ..................................... 3-9
Centerstand and sidestand, checking and lubricating ....................................... 6-26
Clutch lever................................................ 3-5
Clutch lever free play, adjusting .............. 6-16DDecompression lever ............................... 3-11
Dimmer switch ........................................... 3-4
Drive chain, cleaning and lubricating ....... 6-23
Drive chain slack ..................................... 6-22EEngine break-in ......................................... 5-3
Engine idling speed, checking ................. 6-13
Engine oil and oil filter element.................. 6-9 Engine serial number ................................ 9-1
Engine stop switch .................................... 3-5
Engine trouble warning light ...................... 3-3
FFront fork, checking................................. 6-27
Fuel ........................................................... 3-7
Fuel cock ................................................. 3-10
Fuel consumption, tips for reducing .......... 5-3
Fuel level warning light .............................. 3-3
Fuel tank breather/overflow hose .............. 3-9
Fuel tank cap............................................. 3-7
Fuses, replacing ...................................... 6-29HHandlebar switches ................................... 3-4
Hazard switch............................................ 3-5
Headlight bulb, replacing......................... 6-31
High beam indicator light ........................... 3-3
Horn switch ............................................... 3-5IIdentification numbers ............................... 9-1
Ignition circuit cut-off system ................... 3-13
Indicator lights and warning lights ............. 3-2KKickstarter ............................................... 3-10MMain switch/steering lock .......................... 3-1
Maintenance and lubricatio
n, periodic....... 6-4
Maintenance, emission control system ..... 6-3
Matte color, caution ................................... 7-1
Model label ................................................ 9-2NNeutral indicator light ................................ 3-2PPanel, removing and installing .................. 6-7 Parking.......................................................5-4
Part locations .............................................2-1
Pass switch ................................................3-4
SSafety information ......................................1-1
Seat ......................................................... 3-11
Shifting .......................................................5-2
Shift pedal ..................................................3-6
Shift pedal, checking................................ 6-19
Shock absorber assemblies, adjusting ....3-12
Sidestand .................................................3-12
Spark plug, checking .................................6-8
Specifications.............................................8-1
Speedometer unit ......................................3-3
Starting the engine.....................................5-1
Starting the engine, trouble........................5-2
Steering, checking ................................... 6-27
Storage ......................................................7-3
Swingarm pivots, lubricating .................... 6-26TTachometer................................................3-4
Tail/brake light bulb, replacing ................. 6-32
Throttle grip and cable, checking and
lubricating ..............................................6-24
Throttle grip free play, checking............... 6-13
Tires ......................................................... 6-14
Tool kit .......................................................6-2
Troubleshooting ....................................... 6-39
Troubleshooting chart ..............................6-40
Turn signal indicator light ...........................3-2
Turn signal light bul b, replacing ............... 6-33
Turn signal switch ......................................3-4VValve clearance ....................................... 6-13
2RD-9-E0.book 1 ページ 2013年11月28日 木曜日 午後4時18分