4-23
4
Shock absorber cylinder damage could also
result in poor handling which could cause an
accident.
●Do not tamper with or attempt to open the
cylinder assembly.●Do not subject the shock absorber assembly
to an open flame or other high heat.●Do not deform or damage the cylinder in any
way.●Do not dispose of a damaged or worn out
shock absorber assembly yourself. Take the
shock absorber assembly to a Yamaha deal-
er for any service.EBU19183Auxiliary DC jack The auxiliary DC jack is located at the front right
side of the ATV. The auxiliary DC jack can be used
for suitable work lights, radios, etc. The auxiliary
DC jack should only be used when the engine is
running and the light switch is set to “OFF”.
1. Set the light switch to “OFF”.
2. Turn the accessory off.
3. Start the engine. (See page 6-1.)
4. Open the auxiliary DC jack cap, and then in- sert the accessory power plug into the jack.
1. Auxiliary DC jack cap
1. Auxiliary DC jack
U2LB60E0.book Page 23 Thursday, March 21, 2013 10:20 AM
4-24
45. Turn the accessory on.
6. When the auxiliary DC jack is not being used,
cover it with the cap.
NOTICEECB00120●Do not use accessories requiring more than
the above maximum capacity. This may
overload the circuit and cause the fuse to
blow.●If accessories are used without the engine
running or with the headlights turned on, the
battery will lose its charge and engine start-
ing may become difficult.●Do not use an automotive cigarette lighter or
other accessories with a plug that gets hot
because the jack can be damaged.Maximum rated capacity for the auxiliary DC
jack:DC 12 V, 10 A (120 W)
U2LB60E0.book Page 24 Thursday, March 21, 2013 10:20 AM
5-2
5
Front brake Check operation. If soft or spongy, have Yamaha dealer bleed hy-
draulic system.
Check brake pads for wear , and replace if necessary.
Check brake fluid level in reservoir, and add specified brake fluid to specified level if necessary.
Check hydraulic system for leakage. Correct if necessary. 5-3, 8-46, 8-47, 8-49
Rear brake Check operation. If soft or spongy, have Yamaha dealer bleed hy-
draulic system.
Check pedal free play, and adjust if necessary.
Check brake pads for wear , and replace if necessary.
Check brake fluid level in reservoir, and add specified brake fluid to specified level if necessary.
Check hydraulic system for leakage. Correct if necessary. 5-3, 8-46, 8-47, 8-49,
8-50
Throttle lever Make sure that operation is smooth. Lubricate cable and lever hous-
ing if necessary.
Check lever free play, and adjust if necessary. 5-4, 8-45
Control cables Make sure that operation is smooth. Lubricate if necessary. 8-52
Wheels and tires Check wheel condition, and replace if damaged.
Check tire condition and tread depth. Replace if necessary.
Check air pressure. Correct if necessary. 5-4
Brake pedal Make sure that operation is smooth. Lubricate pedal pivoting point if
necessary. 8-54
Brake levers Make sure that operation is smooth. Lubricate lever pivoting points if
necessary. 8-53
Axle boots Check for cracks or damage, and replace if necessary. 8-52
Chassis fasteners Make sure that all nuts, bolts and screws are properly tightened. 5-7
Instruments, lights and
switches Check operation, and correct if necessary. 5-7
ITEM ROUTINE PAGEU2LB60E0.book Page 2 Thursday, March 21, 2013 10:20 AM
5-7
5
Aftermarket tires and rims
The tires and rims that came with your ATV were
designed to match the performance capabilities
and to provide the best combination of handling,
braking, and comfort. Other tires, rims, sizes, and
combinations may not be appropriate.
EBU19840Chassis fasteners Make sure that all nuts, bolts and screws are prop-
erly tightened.EBU19850Instruments, lights and switches Check that all instruments, lights and switches are
working properly. Correct if necessary.U2LB60E0.book Page 7 Thursday, March 21, 2013 10:20 AM
6-1
6
EBU19881
OPERATION
EBU19901Read the Owner’s Manual carefully before riding
the ATV. If there is a control or function you do not
understand, ask your Yamaha dealer.
WARNING
EWB00631Read the Owner’s Manual carefully to become
familiar with all controls in order to help pre-
vent any loss of control, which could cause an
accident or injury.EBU30560Starting the engine NOTICEECB00150See the “Engine break-in” section on page 6-4
prior to operating the engine for the first time.1. Turn the key to “ ” (on) and the engine stopswitch to “ ”.
The following warning lights should come on
for a few seconds, then go off.
●Coolant temperature warning light
●Engine trouble warning light
The EPS warning light should come on, then
go off when the engine is started. (for EPS
model)
NOTICEECB00824If a warning light does not go off, see page 4-2
for the corresponding warning light circuit
check. To avoid possible damage, do not oper-
ate the ATV if a warning light stays on.2. Apply the brake pedal, and then shift the drive select lever into the neutral or park position.
The corresponding indicator light should
come on. If the indicator light does not come
on, have a Yamaha dealer check the electrical
circuit.TIPThis model is equipped with an ignition circuit cut-
off system. The engine can be started under the
following conditions:●The drive select lever is in the neutral or park po-
sition.
U2LB60E0.book Page 1 Thursday, March 21, 2013 10:20 AM
8-8
8
21 Final gear oil Change.
Check ATV for oil leakage, and correct if neces-
sary. √√
22 Cooling system Check coolant level and ATV for coolant leakage,
and correct if necessary. √√√√√
Replace coolant. Every 2 years
23 *Moving parts and
cables Lubricate.
√√√√
24 *Drive select lever
safety system cable Check operation and adjust or replace if neces-
sary. √√√
25 *Throttle lever Check operation.
Check throttle lever free play, and adjust if neces-
sary.
Lubricate cable and lever housing. √√√√√
26 *Front and rear brake
switches Check operation and correct if necessary.
√√√√√
27 *Lights and switches Check operation and correct if necessary.
Adjust headlight beams.
√√√√√
NO. ITEM
CHECK OR MAINTENANCE
JOB INITIAL EVERY
Whichev- er comes first month136612
km
(mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320U2LB60E0.book Page 8 Thursday, March 21, 2013 10:20 AM
8-66
8
EBU25740Troubleshooting Although Yamaha ATVs receive a thorough in-
spection before shipment from the factory, trouble
may occur during operation. Any problem in the fu-
el, compression, or ignition systems, for example,
can cause poor starting and loss of power.
The following troubleshooting charts represent
quick and easy procedures for checking these vital
systems yourself. However, should your ATV re-
quire any repair, take it to a Yamaha dealer, whose
skilled technicians have the necessary tools, expe-
rience, and know-how to service the ATV properly.
Use only genuine Yamaha replacement parts. Im-
itation parts may look like Yamaha parts, but they
are often inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWB02280Do not smoke when checking the fuel system.
Fuel can ignite or explode, causing severe inju-
ry or property damage. Make sure there are no
open flames or sparks in the area, including pi-
lot lights from water heaters or furnaces.U2LB60E0.book Page 66 Thursday, March 21, 2013 10:20 AM
INDEX
AAccessories and loading ................................................ 6-6
Accessories, auxiliary jack ........................................... 4-23
Air filter element, cleaning ............................................ 8-39
Axle boots .................................................................... 8-52BBattery .......................................................................... 8-55
Brake fluid, changing .................................................... 8-49
Brake fluid level, checking ............................................ 8-47
Brake lever, front .......................................................... 4-14
Brake levers, checking and lubricating ......................... 8-53
Brake pads, checking the front and rear ...................... 8-46
Brake pedal and rear brake lever ................................. 4-14
Brake pedal, checking and lubricating ......................... 8-54
Brake pedal free play, adjusting ................................... 8-50
Brakes .......................................................................... 8-46
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................. 8-52
Carrier, front ................................................................. 4-21
Carrier, rear .................................................................. 4-21
Chassis fasteners ........................................................... 5-7
Cleaning ......................................................................... 9-1
Coolant .................................................................. 5-3, 8-31
Coolant temperature warning light ................................. 4-3DDifferential gear oil ................................................ 5-3, 8-29
Drive select lever .......................................................... 4-15 Drive select lever and driving in reverse ........................ 6-2
Drive select lever safety system cable, adjusting ......... 8-46
EEngine break-in .............................................................. 6-4
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge ................................... 8-22
Engine stop switch ......................................................... 4-7
Engine trouble warning light ........................................... 4-3
EPS warning light (for EPS model) ................................ 4-3FFinal gear oil .......................................................... 5-3, 8-26
Four-wheel-drive/differential gear lock indicator ............ 4-4
Front and rear brake lever free play, checking ............. 8-49
Fuel ....................................................................... 4-16, 5-3
Fuel tank cap ................................................................ 4-15
Fuses, replacing ........................................................... 8-59HHandlebar switches ........................................................ 4-7
Headlight beam, adjusting ............................................ 8-63
Headlight bulb, replacing .............................................. 8-61
High-range indicator light ............................................... 4-2
Horn switch .................................................................... 4-8IIdentification numbers .................................................. 11-1
Indicator lights and warning lights .................................. 4-2
Instruments, lights and switches .................................... 5-7LLabel locations ............................................................... 1-1
U2LB60E0.book Page 1 Thursday, March 21, 2013 10:20 AM