9-1
9
EBU25860
CLEANING AND STORAGE
EBU25881Cleaning Frequent, thorough cleaning of your ATV will not
only enhance its appearance but will improve its
general performance and extend the useful life of
many components.1. Before cleaning the ATV: a. Block off the end of the exhaust pipe toprevent water entry. A plastic bag and
strong rubber band may be used.
b. Make sure the spark plug and all filler caps are properly installed.
2. If the engine case is excessively greasy, apply degreaser with a paint brush. Do not apply de-
greaser to the wheel axles.
3. Rinse the dirt and degreaser off with a garden hose. Use only enough pressure to do the job.
WARNING! Wet brakes may have reduced stopping ability, increasing the chance of
an accident. Test the brakes after washing.
Apply the brakes several times at slow
speeds to let friction dry out the linings.
[EWB02311]
NOTICE: Excessive water pressure
may cause water seepage and deteriora- tion of wheel bearings, brakes, transmis-
sion seals and electrical devices. Many
expensive repair bills have resulted from
improper high-pressure detergent applica-
tions such as those available in coin-oper-
ated car washers.
[ECB00711]
4. Once most of the dirt has been hosed off,
wash all surfaces with warm water and mild,
detergent-type soap. An old toothbrush or bot-
tle brush is handy for hard-to-reach places.
5. Rinse the ATV off immediately with clean wa- ter and dry all surfaces with a chamois, clean
towel or soft absorbing cloth.
6. Clean the seat with a vinyl upholstery cleaner to keep the cover pliable and glossy.
7. Automotive type wax may be applied to all painted and chrome plated surfaces. Avoid
combination cleaner-waxes. Many contain
abrasives which may mar the paint or protec-
tive finish. When finished cleaning, start the
engine and let it idle for several minutes.
U2LC60E0.book Page 1 Friday, March 8, 2013 1:18 PM
9-2
9
EBU25933Storage Short-term
Always store your ATV in a cool, dry place and, if
necessary, protect it against dust with a porous
cover. NOTICE: Storing the ATV in a poorly ven-
tilated room or covering it with a tarp while it is
still wet, will allow water and humidity to seep
in and cause rust. To prevent corrosion, avoid
damp cellars, stables (because of the presence
of ammonia) and areas where strong chemi-
cals are stored.
[ECB00721]
Long-term
Before storing your ATV for several months: 1. Follow all the instructions in the “Cleaning” section of this chapter.
2. Turn the fuel cock lever to “OFF”.
3. Drain the carburetor float chamber by loosen- ing the drain bolt; this will prevent fuel deposits
from building up. Pour the drained fuel into the
fuel tank.
4. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel from deteriorat-
ing. 5. Perform the following steps to protect the cyl-
inder, piston rings, etc. from corrosion.a. Remove the spark plug cap and spark plug.
b. Pour a teaspoonful of engine oil into the spark plug bore.
c. Install the spark plug cap onto the spark plug, and then place the spark plug on the
cylinder head so that the electrodes are
grounded. (This will limit sparking during
the next step.)
d. Turn the engine over several times with the starter. (This will coat the cylinder wall with
oil.)
e. Remove the spark plug cap from the spark plug, and then install the spark plug and
the spark plug cap.
6. Lubricate all control cables and the pivoting points of all levers and pedals.
7. Check and, if necessary, correct the tire air pressure, and then block up the ATV so that
all of its wheels are off the ground. Alternative-
Specified amount:
7.5 ml of stabilizer to each liter of fuel (or 1
oz of stabilizer to each gallon of fuel)U2LC60E0.book Page 2 Friday, March 8, 2013 1:18 PM
9-3
9
ly, turn the wheels a little every month in order
to prevent the tires from becoming degraded
in one spot.
8. Cover the muffler outlet with a plastic bag to prevent moisture from entering it.
9. Remove the battery and fully charge it. Store it in a cool, dry place and charge it once a
month. Do not store the battery in an exces-
sively cold or warm place [less than 0 °C (30
°F) or more than 30 °C (90 °F)]. For more in-
formation on storing the battery, see page
8-53.
TIPMake any necessary repairs before storing the
ATV.U2LC60E0.book Page 3 Friday, March 8, 2013 1:18 PM
10-1
10
EBU25961
SPECIFICATIONS
Dimensions:Overall length:1993 mm (78.5 in)
Overall width: 1093 mm (43.0 in)
Overall height:
1120 mm (44.1 in)
Seat height: 840 mm (33.1 in)
Wheelbase: 1233 mm (48.5 in)
Ground clearance:
245 mm (9.6 in)
Minimum turning radius: 3000 mm (118 in)Weight:With oil and fuel:
YFM450DE 275.0 kg (606 lb) (AUS)(NZL)
YFM450DE 276.0 kg (608 lb) (EUR)(FRA)(GBR)
YFM450PE 281.0 kg (619 lb) (AUS)(NZL)
YFM450PE 282.0 kg (622 lb) (EUR)(FRA)(GBR)
YFM450PHE 282.0 kg (622 lb)Noise and vibration level:Noise level (77/311/EEC):YFM450DE 78.3 dB(A) (EUR)(FRA)(GBR)
YFM450PE 78.3 dB(A) (EUR)(FRA)(GBR)
YFM450PHE 78.3 dB(A) Vibration on seat (EN1032, ISO5008):
YFM450DE 0.6 m/s² (EUR)(FRA)(GBR)
YFM450PE 0.6 m/s² (EUR)(FRA)(GBR)
YFM450PHE 0.6 m/s²
Vibration on handlebar (EN1032, ISO5008): YFM450DE Will not exceed 2.5 m/s² (EUR)(FRA)(GBR)
YFM450PE Will not exceed 2.5 m/s² (EUR)(FRA)(GBR)
YFM450PHE Will not exceed 2.5 m/s²
Engine:Engine type:Liquid cooled 4-stroke, SOHC
Cylinder arrangement:
Single cylinder
Displacement: 421 cm³
Bore × stroke:
84.5 × 75.0 mm (3.33 × 2.95 in)
Compression ratio:
10.00 : 1
Starting system: Electric starter
Lubrication system: Wet sumpEngine oil:Recommended brand:YAMALUBE
U2LC60E0.book Page 1 Friday, March 8, 2013 1:18 PM
10-4
10
Tire air pressure (measured on cold tires):Recommended:Front:25.0 kPa (0.250 kgf/cm², 3.6 psi)
Rear: 25.0 kPa (0.250 kgf/cm², 3.6 psi)
Minimum:
Front:22.0 kPa (0.220 kgf/cm², 3.2 psi)
Rear:
22.0 kPa (0.220 kgf/cm², 3.2 psi)Front wheel:Wheel type:Panel wheel
Rim size:
12 x 6.0ATRear wheel:Wheel type:Panel wheel
Rim size:
12 x 7.5ATFront brake:Type:Disc brake
Operation:
Right hand operation
Specified brake fluid: DOT 4Rear brake:Type:
Wet multiple disc brake Operation:
Left hand and right foot operation
Front suspension:Type:
Double wishbone
Spring/shock absorber type: Coil spring/oil damper
Wheel travel: 160 mm (6.3 in)Rear suspension:Type:Double wishbone
Spring/shock absorber type: Coil spring/oil damper
Wheel travel:
180 mm (7.1 in)Electrical system:Ignition system:DC CDI
Charging system:
AC magnetoBattery:Model:YTX20L-BS
Voltage, capacity:
12 V, 18.0 AhHeadlight:Bulb type:Krypton bulb
U2LC60E0.book Page 4 Friday, March 8, 2013 1:18 PM
10-5
10
Bulb voltage, wattage × quantity:Headlight:
12 V, 30.0/30.0 W × 2
Tail/brake light:
12 V, 5.0/21.0 W × 1
Meter lighting: EL (Electroluminescent)
Neutral indicator light: LED
Reverse indicator light:
LED
Coolant temperature warning light: LED
Park indicator light: LED
On-Command four-wheel-drive/differential gear lock
indicator: LCD
High-range indicator light:
LED
Low-range indicator light: LED
Differential gear lock indicator light: LED
EPS warning light:
YFM450PE 12 V, 1.7 W
YFM450PHE 12 V, 1.7 WFuses:Main fuse:30.0 A EPS fuse:
YFM450PE 40.0 A
YFM450PHE 40.0 A
Headlight fuse: 15.0 A
Signaling system fuse: 10.0 A
Ignition fuse:
10.0 A
Auxiliary DC jack fuse: 10.0 A
Backup fuse: YFM450DE 10.0 A
YFM450PE 5.0 A
YFM450PHE 5.0 A
Four-wheel-drive motor fuse: 10.0 A
U2LC60E0.book Page 5 Friday, March 8, 2013 1:18 PM
INDEX
AAccessories and loading ................................................ 6-6
Accessories, auxiliary jack ........................................... 4-23
Air filter element, cleaning ............................................ 8-30
Axle boots .................................................................... 8-47BBattery .......................................................................... 8-53
Brake fluid, changing .................................................... 8-41
Brake fluid level, checking ............................................ 8-40
Brake lever free play, checking the front ...................... 8-41
Brake lever, front .......................................................... 4-13
Brake levers, checking and lubricating ......................... 8-49
Brake light switches ..................................................... 8-48
Brake pads and friction plates, chec king ...................... 8-39
Brake pedal and rear brake lever ................................. 4-13
Brake pedal, checking and lubricating ......................... 8-50
Brakes .......................................................................... 8-38
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................. 8-48
Carburetor, adjusting .................................................... 8-36
Carrier, front ................................................................. 4-22
Carrier, rear .................................................................. 4-22
Chassis fasteners ........................................................... 5-7
Cleaning ......................................................................... 9-1
Coolant .................................................................. 5-3, 8-26
Coolant temperature warning light ................................. 4-3
DDifferential gear oil ................................................ 5-3, 8-24
Drive select lever .......................................................... 4-14
Drive select lever and driving in reverse ........................ 6-3
Drive select lever safety system cable, adjusting ......... 8-38
Drive shaft universal joint, lubricating ........................... 8-50EEngine break-in .............................................................. 6-5
Engine, cold start ........................................................... 6-1
Engine idling speed ...................................................... 8-36
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge ................................... 8-17
Engine, starting a warm ................................................. 6-3
Engine stop switch ......................................................... 4-7
EPS warning light (for EPS model) ................................ 4-3FFinal gear oil .......................................................... 5-3, 8-21
Four-wheel-drive/differential gear lock indicator ............ 4-4
Fuel ....................................................................... 4-15, 5-3
Fuel cock ...................................................................... 4-16
Fuel gauge ..................................................................... 4-6
Fuel tank cap ................................................................ 4-14
Fuses, replacing ........................................................... 8-55HHandlebar switches ........................................................ 4-6
Headlight beam, adjusting ............................................ 8-60
Headlight bulb, replacing .............................................. 8-58
High-range indicator light ............................................... 4-2
U2LC60E0.book Page 1 Friday, March 8, 2013 1:18 PM
Horn switch .................................................................... 4-7IIdentification numbers .................................................. 11-1
Indicator lights and warning lights .................................. 4-2
Instruments, lights and switches .................................... 5-7LLabel locations ............................................................... 1-1
Light switch .................................................................... 4-7
Low-range indicator light ................................................ 4-2MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................. 8-5
Maintenance chart, emission control system ................. 8-3
Model label ................................................................... 11-1
Multi-function display ..................................................... 4-5NNeutral indicator light ..................................................... 4-2OOn-Command differential gear lock switch .................... 4-9
On-Command four-wheel-drive switch ........................... 4-8
Override switch .............................................................. 4-7
Owner’s manual and tool kit ........................................... 8-2PPanels, removing and installing ................................... 8-10
Park indicator light ......................................................... 4-3
Parking ........................................................................... 6-5
Parking on a slope ......................................................... 6-6
Part locations ................................................................. 3-1RRear brake, adjusting the lever, pedal free play and pedal height ............................................................... 8-41
Rear knuckle pivots, lubricating ................................... 8-52 Reverse indicator light ................................................... 4-3
Riding your ATV ............................................................. 7-1
SSafety information .......................................................... 2-1
Seat ............................................................................. 4-18
Shock absorber assemblies, adjusting the front and
rear ............................................................................ 4-22
Spark arrester, cleaning ............................................... 8-33
Spark plug, checking ................................................... 8-14
Specifications ............................................................... 10-1
Speed limiter ................................................................ 4-12
Stabilizer bushes, checking ......................................... 8-51
Starter (choke) ............................................................. 4-18
Start switch .................................................................... 4-7
Steering shaft, lubricating ............................................ 8-52
Storage .......................................................................... 9-2
Storage compartments ................................................ 4-19TTail/brake light bulb, replacing ..................................... 8-60
Throttle lever ......................................................... 4-12, 5-4
Throttle lever free play, adjusting ................................. 8-37
Tires ............................................................................... 5-4
Troubleshooting ........................................................... 8-64
Troubleshooting charts ................................................ 8-65VValve clearance ........................................................... 8-38
V-belt case drain plug .................................................. 8-35
V-belt cooling duct check hose .................................... 8-35
Vehicle identification number ....................................... 11-1WWheel hub bearings, checking ..................................... 8-50
Wheel, installing ........................................................... 8-62
U2LC60E0.book Page 2 Friday, March 8, 2013 1:18 PM