Axle boots ................................................ 8-35
Brake light switches ................................. 8-35
Checking and lubricating the cables ........ 8-36
Checking and lubricating the front and rear brake levers .................................... 8-37
Checking and lubricating the brake pedal ...................................................... 8-37
Checking the wheel hub bearings ............ 8-38
Lubricating the steering shaft ................... 8-38
Battery ...................................................... 8-39
Replacing a fuse ...................................... 8-41
Replacing a headlight bulb ....................... 8-43
Adjusting a headlight beam ...................... 8-45
Replacing the tail/brake light bulb ............ 8-45
Removing a wheel .................................... 8-45
Installing a wheel ...................................... 8-46
Troubleshooting ....................................... 8-47
Troubleshooting chart .............................. 8-48
CLEANING AND STORAGE .......................... 9-1 Cleaning ..................................................... 9-1
Storage ....................................................... 9-2
SPECIFICATIONS ...................................... 10-1
CONSUMER INFORMATION ...................... 11-1 Identification numbers .............................. 11-1
U1NS62E0.book Page 3 Monday, April 8, 2013 4:59 PM
3-1
3
EBU17680
DESCRIPTION
EBU17690Left view
EBU17700Right view
1. Fuel cock
2. Throttle stop screw
3. Air filter case
4. Fuses
5. Battery
6. Tail/brake light
7. Engine oil filler cap
8. Oil filter cartridge
9. V-belt cooling duct check hose
3
4,5
1
26
98 7
1. Rear shock absorber asse mbly spring preload adjusting
ring
2. Spark arrester
3. Storage compartment and tool kit
4. Spark plug
5. Front shock absorber assembly spring preload adjusting ring
6. Rear brake light switch
7. Brake pedal
8. V-belt case drain plug12 3 4 5
67
8
U1NS62E0.book Page 1 Monday, April 8, 2013 4:59 PM
8-41
82. Connect the positive battery lead first, then
connect the negative battery lead by installing
their bolt. NOTICE: When installing the bat-
tery, the main switch must be off, and the
positive lead must be connected before
the negative lead.
[ECB01110]
3. Install the battery holding plate by installing the bolts.
4. Install the seat. (See page 4-14.)
EBU30670Replacing a fuse The main fuse and the fuse box are located under
the seat. (See page 4-14.)
1. Positive battery lead (red)
2. Negative battery lead (black)
2
1
1. Main fuse
2. Spare main fuse
3. Fuse box
U1NS62E0.book Page 41 Monday, April 8, 2013 4:59 PM
8-42
8
TIPTo access the main fuse, remove the battery lead
cover by removing the screw.
If a fuse is blown, replace it as follows.1. Turn the key to “OFF” and turn off all electrical circuits.NOTICEECB00640To prevent accidental short-circuiting, turn off
the main switch when checking or replacing a
fuse.
1. Headlight fuse
2. Ignition fuse
3. Auxiliary DC jack fuse (for optional auxiliary DC jack)
4. Four-wheel-drive motor fuse
5. Signaling system fuse
6. Spare fuse
1. Screw
2. Battery lead cover
3. Main fuse
4. Spare main fuse
43
2
1
U1NS62E0.book Page 42 Monday, April 8, 2013 4:59 PM
8-43
82. Remove the blown fuse, and then install a
new fuse of the specified amperage.
WARNING! Always use a fuse of the spec-
ified rating, and never use a substitute ob-
ject in place of the proper fuse. An
improper fuse or a substitute object can
cause damage to the electrical system,
which could lead to a fire.
[EWB02172]
3. Turn the key to “ON” and turn on the electricalcircuits to check if the devices operate.
4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system.
EBU30660Replacing a headlight bulb If a headlight bulb burns out, replace it as follows.1. Remove the cover at the rear of the headlight by pulling it off.
2. Remove the headlight bulb holder cover by pulling it off.
Specified fuses:
Main fuse:30.0 A
Headlight fuse: 15.0 A
Ignition fuse: 15.0 A
Four-wheel-drive motor fuse: 3.0 A
Signaling system fuse: 10.0 A
Auxiliary DC jack fuse: 10.0 A1. Cover at the rear of the headlight
U1NS62E0.book Page 43 Monday, April 8, 2013 4:59 PM
10-4
10
Operation:Right hand operation
Specified brake fluid: DOT 4Rear brake:Type:Drum brake
Operation: Left hand and right foot operationFront suspension:Type:Double wishbone
Spring/shock absorber type: Coil spring/oil damper
Wheel travel:
160 mm (6.3 in)Rear suspension:Type:Swingarm
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel: 180 mm (7.1 in)Electrical system:Ignition system:
DC CDI
Charging system: AC magnetoBattery:Model:
YTX14AH Voltage, capacity:
12 V, 12.0 Ah
Headlight:Bulb type:
Krypton bulbBulb voltage, wattage × quantity:Headlight:
12 V, 30.0/30.0 W × 2
Tail/brake light:
12 V, 5.0/21.0 W × 1
Meter lighting: 14 V, 3.0 W × 1
Neutral indicator light: 12 V, 1.7 W × 1
Reverse indicator light:
12 V, 1.7 W × 1
Oil temperature warning light: 12 V, 1.7 W × 1
On-command four-wheel-drive indicator light: 12 V, 1.7 W × 1Fuses:Main fuse:
30.0 A
Headlight fuse: 15.0 A
Signaling system fuse:
10.0 A
Ignition fuse: 15.0 A
Auxiliary DC jack fuse: 10.0 A
U1NS62E0.book Page 4 Monday, April 8, 2013 4:59 PM
10-5
10
Four-wheel-drive motor fuse:3.0 AEBU30401For Europe only
The figures quoted are emission levels and are not
necessarily safe working levels. Whilst there is a
correlation between the emission and exposure
levels, this cannot be used reliably to determine
whether or not further precautions are required.
Factors that influence the actual level of exposure
of work-force include the characteristics of the
work room, the other sources of noise, etc. i.e. the
number of machines and other adjacent process-
es, and the length of time for which an operator is
exposed to the noise. Also the permissible expo-
sure level can vary from country. This information,
however, will enable the user of the machine to
make a better evaluation of the hazard and risk.U1NS62E0.book Page 5 Monday, April 8, 2013 4:59 PM
INDEX
AAccessories and loading ................................................ 6-6
Air filter element, cleaning ............................................ 8-19
Axle boots .................................................................... 8-35BBattery .......................................................................... 8-39
Brake fluid, changing .................................................... 8-30
Brake fluid level, checking ............................................ 8-29
Brake lever free play, checking the front ...................... 8-30
Brake lever, front ............................................................ 4-8
Brake levers, checking and lubricating ......................... 8-37
Brake light switches ..................................................... 8-35
Brake pads and shoes, checking ................................. 8-27
Brake pedal and rear brake lever ................................... 4-8
Brake pedal, checking and lubricating ......................... 8-37
Brakes .......................................................................... 8-27
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................. 8-36
Carburetor, adjusting .................................................... 8-25
Carrier, front ................................................................. 4-16
Carrier, rear .................................................................. 4-16
Chassis fasteners ........................................................... 5-6
Cleaning ......................................................................... 9-1DDifferential gear oil ......................................................... 5-3
Differential gear oil, changing ....................................... 8-18
Drive select lever .......................................................... 4-10 Drive select lever and driving in reverse ........................ 6-3
Drive select lever safety system cable, adjusting ......... 8-27
EEngine break-in .............................................................. 6-4
Engine, cold start ........................................................... 6-1
Engine idling speed ...................................................... 8-25
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge ................................... 8-11
Engine, starting a warm ................................................. 6-3
Engine stop switch ......................................................... 4-5FFinal gear oil .......................................................... 5-3, 8-15
Four-wheel-drive indicator light ...................................... 4-3
Fuel ....................................................................... 4-11, 5-3
Fuel cock ...................................................................... 4-12
Fuel tank cap ................................................................ 4-10
Fuses, replacing ........................................................... 8-41HHandlebar switches ........................................................ 4-5
Headlight beam, adjusting ............................................ 8-45
Headlight bulb, replacing .............................................. 8-43
Horn switch .................................................................... 4-5IIdentification numbers .................................................. 11-1
Indicator lights and warning light .................................... 4-2
Instruments, lights and switches .................................... 5-6LLabel locations ............................................................... 1-1
U1NS62E0.book Page 1 Monday, April 8, 2013 4:59 PM