2014 SUZUKI GRAND VITARA manual transmission

7-6
INSPECTION AND MAINTENANCE
79K21-03E
R: Replace or change
I : Inspect, clean, adjust, lubricate or replace as necessary
NOTE:
This table shows the service schedule up to 250000 km (150000 miles).
Beyond 250000 km (150000 miles), perform the same services at the same intervals shown in the chart.
Beyond 250000 km (150000 miles), the maintenance services enclosed with a rectangle are required.
Item 9 *I - inspect for wear.Interval: This interval should be judged by
odometer reading or months, whichever comes
first.miles (x 1000) 82.5 90 97.5 105 112.5 120 127.5 135 142.5 150
km (x 1000) 137.5 150 162.5 175 187.5 200 212.5 225 237.5 250
months 82.5 90 97.5 105 112.5 120 127.5 135 142.5 150CHASSIS AND BODY
1. Clutch (for manual transmission)
Pedal and fluid level
–
I
–
I
–
I
–
I
–
I
*2. Brake discs and pads (front, rear) – I – I – I – I – I
Brake drums and shoes (if equipped)
–
I
–
I
–
I
–
I
–
I
*3. Brake hoses and pipes – I – I – I – I – I
4.Brake fluid level check, *replacement
–
I
–
I
–
R
–
I
–
I
5. Brake pedal stroke check, *adjustment – I – I – I – I – I
6.Parking brake lever and *cableLever movement check, *adjustment – I – I – I – I – I7.Tires (including tire rotation)
I
I
I
I
I
I
I
I
I
I
*8. Wheel discs I I I I I I I I I I
*9.
Wheel bearings
–
*I
–
I
–
*I
–
I
–
I
*10. Suspension system – I – I – I – I – I
*11.
Propeller shafts/Drive shafts
–
I
–
I
–
I
–
I
–
I
*12. Manual transmission oil – R – I – R – I – R
13.
Automatic transmission (A/T)
Fluid level
–
I
–
I
–
I
–
I
–
I
*Fluid change Replace every 175000 km (105000 miles)-----4-speed A/T or 5-speed A/T
*Fluid hose
–
I
–
–
–
–
–
I
–
–
*14. Transfer oil – I – I – R – I – I
*15.
Differential & Extension (for 2WD) oil
–
I
–
I
–
I
–
I
–
I
16. Steering system
Steering wheel movement,
*linkage
I
I
I
I
I
I
I
I
I
I
*17. Power steering (if equipped) I I I I I I I I I I
18.
All Latches, Hinges and Locks
I
I
I
I
I
I
I
I
I
I
19. Air conditioner filter (if equipped) – R – I – R – I – R
Periodic Maintenance Schedule: 1, 2, 3, 4, 5, 6, 9, 10

7-7INSPECTION AND MAINTENANCE
79K21-03E
Maintenance Recommended under Severe Driving ConditionsIf the vehicle is usually used under the conditions corresponding to any severe condition code given below, it is recommended that appli-
cable maintenance operation be performed at the particular interval shown in the chart below.
Severe condition code
A – Repeated short trips
B – Driving on rough and/or muddy roads
C – Driving on dusty roads
D – Driving in extremely cold weather and/or on salted roads
E – Repeated short trips in extremely cold weather
H – Towing a trailer
Severe
Condition CodeMaintenanceMaintenance
OperationMaintenance Interval
A – C D E H Engine oil and oil filter REvery 5000 km (3000 miles)
or 3 months
A B – D – H Exhaust pipes and mountings IEvery 10000 km (6000 miles)
or 6 months
– – C – – – Air cleaner filter element *1IEvery 5000 km (3000 miles)
or 3 months
REvery 25000 km (15000 miles)
or 15 months
– – C – – – Canister air suction filter REvery 100000 km (60000 miles)
or 60 months
ABC– – HBrake discs and pads (front)
Brake drums and shoes (rear)IEvery 10000 km (6000 miles)
or 6 months
– B – D E H Propeller shafts/Drive shafts IEvery 10000 km (6000 miles)
or 6 months
– B – – E H Manual transmission oil REvery 25000 km (15000 miles)
or 15 months
Maintenance Recommended under Severe Driving Condi-
tions: 1, 2, 3, 4, 5, 6, 9, 10

7-18
INSPECTION AND MAINTENANCE
79K21-03E
Manual transmission
52D087
Transfer case
66J005
(1) Oil filler and level plug
(2) Oil drain plugExtension case (2WD)
66J165
(1) Oil filler and level plug
(2) Oil drain plug API GRADE
Transmission/
Extension caseGL-4
Transfer case
GL-5
(Hypoid gear oil)
DifferentialFront
Rear
(1)
(2)
(2)(1)
Windshield Washer Fluid: 3
Air Cleaner: 1, 2

7-19INSPECTION AND MAINTENANCE
79K21-03E
Front differential
79K133
Rear differential
79K134
(1) Oil filler and level plug
(2) Oil drain plug
Gear Oil Level CheckThe manual transmission, transfer gears,
extension case and differentials (front and
rear) are lubricated with gear oil. To check
the gear oil level in any of the above loca-
tions, use the following procedure:
1) Park the vehicle on a level surface. Set
parking brake and stop the engine.
2) Remove the oil filler plug (1).
3) Check the inside of the hole with your
finger. If the oil level comes up to the
bottom of the plug hole, the oil level is
correct. If so, reinstall the plug.
4) If the oil level is low, add gear oil
through the filler plug hole (1) until the
oil level reaches the bottom of the filler
hole, then reinstall the plug.
Gear Oil ReplacementTo change the gear oil in the manual trans-
mission, transfer case, extension case or
differential(s), use the following procedure:
1) Remove the oil filler plug (1).
2) Remove the drain plug (2), drain the oil
and reinstall the drain plug.
3) Pour new gear oil of the specified type
through the filler hole until the oil level
reaches the bottom of the filler hole.
4) Reinstall the filler plug.
(1)
(2)
(1)
(2)
WARNING
After driving the vehicle, gear oil tem-
perature may be high enough to burn
you. Wait until the oil filler plug is
cool enough to touch with your bare
hands before inspecting or replacing
gear oil.
CAUTION
When tightening these plugs, apply
sealing compound “SUZUKI Bond
No. 1217G” or equivalent to the plug
threads to prevent oil leakage and
tighten them to the specified torque
shown below.
Spark Plugs: 1, 2
Brakes: 6

7-20
INSPECTION AND MAINTENANCE
79K21-03E
Tightening torque
Clutch Pedal
64J154
Check the clutch pedal for smooth opera-
tion and clutch fluid level from time to time.
If clutch dragging is felt with the pedal fully
depressed, have the clutch inspected by
your SUZUKI dealer. If the clutch fluid level
is near the “MIN” line, fill it up to the “MAX”
line with DOT3 brake fluid.
Automatic Transmission
FluidSpecified FluidUse an automatic transmission fluid
SUZUKI ATF 3317 or Mobil ATF 3309.Fluid Level CheckYou must check the fluid level with the
automatic transmission fluid at normal
operating temperature.
To check the fluid level:
1) To warm up the transmission fluid, drive
the vehicle or idle the engine until the
temperature gauge indicates normal
operating temperature.
2) Then drive for ten more minutes. Oil Filler
PlugOil Drain
Plug
Manual
transmission23 Nm
(17.0 lb-ft)
(2.3 kg-m) 23 Nm
(17.0 lb-ft)
(2.3 kg-m)
Tr a n s f e r23 Nm
(17.0 lb-ft)
(2.3 kg-m) 23 Nm
(17.0 lb-ft)
(2.3 kg-m)
Extension
case23 Nm
(17.0 lb-ft)
(2.3 kg-m) 23 Nm
(17.0 lb-ft)
(2.3 kg-m)
Front
differential23 Nm
(17.0 lb-ft)
(2.3 kg-m) 23 Nm
(17.0 lb-ft)
(2.3 kg-m)
Rear
differential23 Nm
(17.0 lb-ft)
(2.3 kg-m) 23 Nm
(17.0 lb-ft)
(2.3 kg-m)
CAUTION
Driving with too much or too little
fluid can damage the transmission.
CAUTION
Be sure to use the specified auto-
matic transmission fluid. Using auto-
matic transmission fluid other than
SUZUKI ATF 3317 or Mobil ATF 3309
may damage the automatic transmis-
sion of your vehicle.
Brakes: 6

8-2
EMERGENCY SERVICE
79K21-03E
Jacking Instructions
75F062
1) Place the vehicle on level, hard ground.
2) Set the parking brake firmly and shift
into “P” (Park) if your vehicle has an
automatic transmission, or shift into “R”
(Reverse) if your vehicle has a manual
transmission.
3) Turn on the hazard warning flasher if
your vehicle is near traffic.
4) Block the front and rear of the wheel
diagonally opposite of the wheel being
lifted.
5) Place the spare wheel near the wheel
being lifted as shown in the illustration
in case that the jack slips.
64J194
79K058
(1) Jacking point
6) Position the jack as shown in the illus-
tration and raise the jack by turning thejack-head groove fits around the jacking
point beneath the vehicle body.
79K059
(2) Jack handle
(3) Wheel brace
7) Continue to raise the jack slowly and
smoothly until the tire clears the
ground. Do not raise the vehicle more
than necessary.
(1)
(1)
(3)
(2)
Jacking Instructions: 5

12-1
SPECIFICATIONS
79K21-03E
12
SPECIFICATIONSNOTE:
Specifications are subject to change with-
out notice.4WD: 4-wheel drive
2WD: 2-wheel driveM/T: Manual transmission
A/T: Automatic transmission
ITEM: Dimensions UNIT: mm (in.)
Overall length 4500 (177.1)
Overall width 1810 (71.3)
Overall height 4WD 1695 (66.7)
2WD 1683 (66.3)
Wheelbase 2640 (103.9)
Tread Front 1540 (60.6)
Rear 1560 (61.4)
Minimum running ground clearance 4WD 200 (7.9)
2WD 188 (7.4)
ITEM: Weight
Gross axle weight rating
See the safety certification label and the tire information label which
are located on the driver’s door lock pillar. Gross vehicle weight rating
Vehicle capacity weight
Specifications: 1, 2, 5, 6, 7, 10, 11

13-3
INDEX79K21-03E
If the Engine Overheats
......................................................8-9
If the Starter Does Not Operate
..........................................8-8
If You Cannot Shift Automatic Transmission Gearshift
Lever Out of “P” (PARK)
.....................................................3-15
If Your Vehicle Gets Stuck ..................................................4-6
Ignition Key Reminder
........................................................2-1
Ignition Switch
.....................................................................3-3
Illumination Indicator Light
................................................2-64
Important Vehicle Design Features To Know
...................4-1
Improving Fuel Economy
....................................................4-3
Information Display
.............................................................2-67
Inside Rearview Mirror ........................................................2-17
Installation with Lap-Shoulder Seat Belts
(Child Restraint with No Top Strap)
...................................2-35
Installation with the LATCH System ..................................2-38
Installation-Child Restraint with Top Strap
.......................2-40
Instrument Cluster
...............................................................2-54
Interior Light Switch ............................................................5-64
JJacking Instructions
............................................................8-2
Jump Starting Instructions
.................................................8-7
KKeyless Entry System Transmitter (Type B)
.....................2-11
Keyless Start System Indicator Light
................................2-63
Keyless Start System Remote Controller (Type A)
..........2-5
Keyless Start System Remote Controller/
Keyless Entry System Transmitter
....................................2-4
Keys
......................................................................................2-1
LLap-Shoulder Belt
................................................................2-28
Lighting Control Lever
........................................................2-75Lighting Operation
.............................................................. 2-76
Lights “On” reminder ......................................................... 2-78
Listening to a CD
.......................................................5-15
, 5-42
Listening to a CD from an External CD Changer
(Option)
.......................................................................5-28
, 5-54
Listening to a XM Satellite Radio (Option)
..............5-25
, 5-51
Listening to Audio for AUX (Option)
.............. 5-27
, 5-49
, 5-53
Listening to the Radio
...............................................5-13
, 5-40
Low Fuel Warning Light
..................................................... 2-62
Low Tire Pressure Warning Light
.............................2-55
, 3-38
Luggage Compartment Cover
........................................... 5-74
Luggage Compartment Light ............................................. 5-65
Luggage Restraint Loops
................................................... 5-78
MMaintenance Recommended under Severe Driving
Conditions
........................................................................... 7-7
Maintenance Schedule
....................................................... 7-2
Malfunction Indicator Light
................................................ 2-61
Manual Transmission
......................................................... 3-11
Master Warning Indicator Light
......................................... 2-64
Mirrors
.................................................................................. 2-17
NNational Highway Traffic Safety Administration
(NHTSA)
............................................................................... 10-4
OOdometer
............................................................................. 2-70
Off-Road Driving
................................................................. 4-6
Oil Level Check ................................................................... 7-10
Oil Pressure Light ............................................................... 2-60
On-Board Vehicle Computers and Event Data
Recorders
............................................................................ 10-3