Page 319 of 360

WARNING!(Continued)
•To avoid contamination from foreign matter or
moisture, use only new brake fluid or fluid that has
been in a tightly closed container. Keep the master
cylinder reservoir cap secured at all times. Brake
fluid in a open container absorbs moisture from the
air resulting in a lower boiling point. This may
cause it to boil unexpectedly during hard or pro-
longed braking, resulting in sudden brake failure.
This could result in a accident.
•Overfilling the brake fluid reservoir can result in
spilling brake fluid on hot engine parts, causing
the brake fluid to catch fire. Brake fluid can also
damage painted and vinyl surfaces, care should be
taken to avoid its contact with these surfaces.
(Continued)
WARNING!(Continued)
•Do not allow petroleum based fluid to contaminate
the brake fluid. Brake seal components could be
damaged, causing partial or complete brake failure.
This could result in an accident.
Clutch Hydraulic System
The clutch hydraulic system is a sealed maintenance-free
system. In the event of leakage or other malfunction, the
system must be replaced.
Transfer Case — If Equipped
Drain And Refill
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
6
MAINTAINING YOUR VEHICLE 317
Page 322 of 360

Use the following procedure to check the transmission
fluid level properly:
1. Monitor the transmission temperature using the EVIC
display, and operate the vehicle as required to reach
the normal operating temperature.
2. Park the vehicle on level ground.
3. Run the engine at normal idle speed for at least 60
seconds, and leave the engine running for the rest of
this procedure.
4. Fully apply the parking brake and press the brake
pedal.
5. Place the shift lever momentarily into each gear posi-
tion (allowing time for the transmission to fully en-
gage in each position), ending with the transmission in
PARK.6. Remove the dipstick, wipe it clean and reinsert it until
seated.
7. Remove the dipstick again and note the fluid level on
both sides. The fluid level reading is only valid if there
is a solid coating of oil on both sides of the dipstick.
Note that the holes in the dipstick will be full of fluid
if the actual level is at or above the hole. The fluid level
should be between the “HOT” (upper) reference holes
on the dipstick at normal operating temperature. If the
fluid level is low, add fluid through the dipstick tube
to bring it to the proper level.Do not overfill.Use
ONLY the recommended fluid (seeFluids, Lubri-
cants, and Genuine Partsfor fluid specifications).
After adding any quantity of oil through the dipstick
tube, wait a minimum of two minutes for the oil to
fully drain into the transmission before rechecking the
fluid level.
320 MAINTAINING YOUR VEHICLE
Page 323 of 360

NOTE:If it is necessary to check the transmissionbelow
the operating temperature, the fluid level should be
between the two “COLD” (lower) holes on the dipstick
with the fluid at 60-70°F / 16-21°C for 68RFE transmis-
sion, or 68-86°F / 20-30°C for AS69RC transmission. Only
use the COLD region of the dipstick as a rough reference
when setting the fluid level after a transmission service
or fluid change. Re-check the fluid level, and adjust as
required, once the transmission reaches normal operating
temperature.
CAUTION!
If the fluid temperature is below 50°F (10°C) it may
not register on the dipstick. Do not add fluid until
the temperature is elevated enough to produce an
accurate reading. Run the engine at idle, in PARK, to
warm the fluid.8. Check for leaks. Release the parking brake.
NOTE:To prevent dirt and water from entering the
transmission after checking or replenishing fluid, make
sure that the dipstick cap is properly reseated. It is
normal for the dipstick cap to spring back slightly from
its fully seated position, as long as its seal remains
engaged in the dipstick tube.
Fluid And Filter Changes
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
In addition, change the fluid and filter(s) if the fluid
becomes contaminated (with water, etc.), or if the trans-
mission is disassembled for any reason.
6
MAINTAINING YOUR VEHICLE 321
Page 336 of 360
MAINTENANCE SCHEDULE — DIESEL ENGINE
CAUTION!
Failure to perform the required maintenance items
may result in damage to the vehicle.
At Each Stop For Fuel
Check the engine oil level at least 30 minutes after a fully
warmed engine is shut off. Checking the oil level while
the vehicle is on level ground will improve the accuracy
of the oil level reading. Add oil only when the level is at
or below the ADD or MIN mark.Once A Month
•Inspect the batteries, and clean and tighten the termi-
nals as required.
•Check the fluid levels of the coolant reservoir, brake
master cylinder, and automatic transmission (if
equipped), and add as needed.
At Each Oil Change
•Change the engine oil filter.
•Inspect the exhaust system.
•Inspect engine air filter.
•Check the coolant level, hoses, and clamps.
•Lubricate outer tie rod ends.
Inspection and service should also be performed anytime
a malfunction is observed or suspected. Retain all re-
ceipts.
334 MAINTENANCE SCHEDULE
Page 340 of 360
Mileage or time passed (which-
ever comes first):
7,500
15,000
22,500
30,000
37,500
45,000
52,500
60,000
67,500
75,000
82,500
90,000
97,500
105,000
112,500
120,000
127,500
135,000
142,500
150,000
Or Months: 6 12 18 24 30 36 42 48 54 60 66 72 78 84 90 96 102 108 114 120
Or Kilometers:
12,000
24,000
36,000
48,000
60,000
72,000
84,000
96,000
108,000
120,000
132,000
144,000
156,000
168,000
180,000
192,000
204,000
216,000
228,000
240,000
Lubricate front drive shaft fitting
(4x4).XXXXXXXXXXXXXXXXX X XX
Lubricate outer tie rod ends. X X X X X X X X X X X X X X X X X X X X
Inspect engine air filter, replace if
necessary. ****XXXXXXXX X X
Inspect the front suspension, tie
rod ends and boot seals for
cracks or leaks and all parts for
damage, wear, improper loose-
ness or end play; replace if nec-
essary.XXXXXXXX X X
Inspect the brake linings. X X X X X X
Inspect and adjust parking brake. X X X X X X
338 MAINTENANCE SCHEDULE
Page 348 of 360

Adding Engine Coolant (Antifreeze)............114
Adding Fuel..............................92
Air Cleaner, Engine (Engine Air Cleaner Filter). . . .104
Airbag Light.............................23
Alarm Light..............................24
Anti-Lock Warning Light.....................18
Antifreeze (Engine Coolant)..................113
Capacities............................121
Disposal..............................117
Automatic Transmission
Fluid Type............................125
Axle Fluid..............................125
Battery.................................111
Brake Fluid.............................125
Brake System............................118
Fluid Check...........................118
Master Cylinder........................118
Warning Light..........................21Capacities, Antifreeze (Engine Coolant)..........121
Capacities, Fluid..........................121
Caps, Filler
Oil (Engine)...........................103
Radiator (Coolant Pressure)................116
Charge Air Cooler.........................118
Check Engine Light (Malfunction Indicator Light) . . .18
Coolant Pressure Cap (Radiator Cap)...........116
Cooling System...........................112
Adding Coolant (Antifreeze)...............114
Coolant Capacity.......................121
Coolant Level..........................112
Disposal of Used Coolant..................117
Drain, Flush, and Refill...................113
Points to Remember.....................117
Pressure Cap..........................116
Radiator Cap..........................116
Selection of Coolant (Antifreeze).........113,122
346 INDEX - RAM 1500
Page 349 of 360

Diesel Fuel...............................69
Diesel Fuel Requirements....................69
Bulk Storage of.........................95
Diesel Fuel System, Re-Priming...............109
Disposal
Antifreeze (Engine Coolant)................117
Draining Fuel/Water Separator Filter...........105
Electronic Vehicle Information Center (EVIC)......30
Engine.................................100
Air Cleaner...........................104
Block Heater........................62,68
Break-In Recommendations.................14
Compartment..........................100
Coolant (Antifreeze).....................122
Identification..........................100
Idling................................65
Oil..............................102 , 122
Oil Filler Cap..........................103Filters
Air Cleaner...........................104
Engine Fuel...........................105
Engine Oil........................104 , 122
Engine Oil Disposal.....................104
Flashers
Turn Signal............................19
Fluid Capacities..........................121
Fluid Level Checks
Brake................................118
Fluid, Brake.............................125
Fluids, Lubricants and Genuine Parts...........122
Fog Lights...............................26
Fuel...................................69
Adding...............................92
Diesel............................69,122
Filter................................105
Requirements...........................69
Specifications...........................70
INDEX - RAM 1500 347
Page 350 of 360

Tank Capacity..........................121
Fueling.................................92
Gauges
Speedometer...........................23
Tachometer............................18
Voltmeter..............................63
Gross Axle Weight Rating....................75
Gross Vehicle Weight Rating..................74
Hitches
Trailer Towing..........................77
Information Center, Vehicle...................30
Instrument Cluster.........................16
Integrated Trailer Brake Controls...............82
Intervention Regeneration Strategy..............41
Keyless Enter-N-Go........................61Lights
Airbag................................23
Alarm................................24
Anti-Lock.............................18
Brake Warning..........................21
Check Engine (Malfunction Indicator)..........18
Fog ..................................26
High Beam............................22
High Beam Indicator......................22
Instrument Cluster.......................18
Seat Belt Reminder.......................22
Security Alarm..........................24
Tire Pressure Monitoring (TPMS).............24
Warning (Instrument Cluster Description).......18
Maintenance Procedures....................101
Maintenance Schedule......................128
New Vehicle Break-In Period..................14
348 INDEX - RAM 1500