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CAUTION!(Continued)
•Do not use water alone or alcohol-based engine
coolant (antifreeze) products. Do not use additional
rust inhibitors or antirust products, as they may not
be compatible with the radiator engine coolant and
may plug the radiator.
• This vehicle has not been designed for use with
propylene glycol-based engine coolant (antifreeze).
Use of propylene glycol-based engine coolant (an-
tifreeze) is not recommended.
Adding Coolant
Your vehicle has been built with an improved engine
coolant (OAT coolant conforming to MS-12106) that
allows extended maintenance intervals. This engine cool-
ant (antifreeze) can be used up to ten years or 150,000
miles (240,000 km) before replacement. To prevent reduc-
ing this extended maintenance period, it is important that you use the same engine coolant (OAT coolant conform-
ing to MS-12106) throughout the life of your vehicle.
Please review these recommendations for using Organic
Additive Technology (OAT) engine coolant (antifreeze)
that meets the requirements of Chrysler Material Stan-
dard MS-12106. When adding engine coolant (antifreeze):
•
We recommend using MOPAR® Antifreeze/Coolant
10 Year/150,000 Mile Formula OAT (Organic Additive
Technology) that meets the requirements of Chrysler
Material Standard MS-12106.
• Mix a minimum solution of 50% OAT engine coolant
that meets the requirements of Chrysler Material Stan-
dard MS-12106 and distilled water. Use higher concen-
trations (not to exceed 70%) if temperatures below
34° F ( 37° C) are anticipated.
• Use only high purity water such as distilled or deion-
ized water when mixing the water/engine coolant7
MAINTAINING YOUR VEHICLE 699
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(antifreeze) solution. The use of lower quality water
will reduce the amount of corrosion protection in the
engine cooling system.
Please note that it is the owner’s responsibility to main-
tain the proper level of protection against freezing ac-
cording to the temperatures occurring in the area where
the vehicle is operated.
NOTE:
• Some vehicles require special tools to add coolant
properly. Failure to fill these systems properly could
lead to severe internal engine damage. If any coolant is
needed to be added to the system please contact your
local authorized dealer.
• Mixing engine coolant (antifreeze) types is not recom-
mended and can result in cooling system damage. If
HOAT and OAT coolant are mixed in an emergency, have a authorized dealer drain, flush, and refill with
OAT coolant (conforming to MS-12106) as soon as
possible.
Cooling System Pressure Cap
The cap must be fully tightened to prevent loss of engine
coolant (antifreeze), and to ensure that the engine coolant
(antifreeze) will return to the radiator from the coolant
expansion bottle.
The cap should be inspected and cleaned if there is any
accumulation of foreign material on the sealing surfaces.
700 MAINTAINING YOUR VEHICLE
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WARNING!
•The warning words “DO NOT OPEN HOT” on the
cooling system pressure cap are a safety precaution.
Never add engine coolant (antifreeze) when the
engine is overheated. Do not loosen or remove the
cap to cool an overheated engine. Heat causes
pressure to build up in the cooling system. To
prevent scalding or injury, do not remove the
pressure cap while the system is hot or under
pressure.
• Do not use a pressure cap other than the one
specified for your vehicle. Personal injury or en-
gine damage may result.
Disposal Of Used Engine Coolant
Used ethylene glycol-based engine coolant (antifreeze) is
a regulated substance requiring proper disposal. Check
with your local authorities to determine the disposal
rules for your community. To prevent ingestion by ani-
mals or children, do not store ethylene glycol-based
engine coolant (antifreeze) in open containers or allow it
to remain in puddles on the ground. If ingested by a child
or pet, seek emergency assistance immediately. Clean up
any ground spills immediately.
Checking Coolant Level — 3.6L and 5.7L Engines
With the engine OFF and cold, the level of the engine
coolant should be between the MIN and MAX range on
the dipstick.7
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The radiator normally remains completely full, so there is
no need to remove the radiator cap unless checking for
engine coolant (antifreeze) freeze point or replacing en-
gine coolant (antifreeze). Advise your service attendant
of this. As long as the engine operating temperature is
satisfactory, the coolant bottle need only be checked once
a month.
When additional engine coolant (antifreeze) is needed to
maintain the proper level, it should be added to the
coolant bottle. Do not overfill.
Checking Coolant Level — 6.4L Engine
The level of the coolant in the pressurized coolant bottle
should be between the “MIN” and “MAX” range on the
bottle when the engine is cold.
The radiator normally remains completely full, so there is
no need to remove the cap unless checking for coolant
freeze point or replacing engine coolant (antifreeze).Advise your service attendant of this. As long as the
engine operating temperature is satisfactory, the coolant
bottle need only be checked once a month. When addi-
tional engine coolant (antifreeze) is needed to maintain
the proper level, it should be added to the coolant bottle.
Do not overfill.
Points To Remember
NOTE:
When the vehicle is stopped after a few miles/
kilometers of operation, you may observe vapor coming
from the front of the engine compartment. This is nor-
mally a result of moisture from rain, snow, or high
humidity accumulating on the radiator and being vapor-
ized when the thermostat opens, allowing hot engine
coolant (antifreeze) to enter the radiator.
If an examination of your engine compartment shows no
evidence of radiator or hose leaks, the vehicle may be
safely driven. The vapor will soon dissipate.
• Do not overfill the coolant expansion bottle.
7
MAINTAINING YOUR VEHICLE 703
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•Check the coolant freeze point in the radiator and in
the coolant expansion bottle. If engine coolant (anti-
freeze) needs to be added, the contents of the coolant
expansion bottle must also be protected against freez-
ing.
• If frequent engine coolant (antifreeze) additions are
required, the cooling system should be pressure tested
for leaks.
• Maintain engine coolant (antifreeze) concentration at a
minimum of 50% OAT coolant (conforming to MS-
12106) and distilled water for proper corrosion protec-
tion of your engine which contains aluminum compo-
nents.
• Make sure that the coolant expansion bottle overflow
hoses are not kinked or obstructed.
• Keep the front of the radiator clean. If your vehicle is
equipped with air conditioning, keep the front of the
condenser clean. •
Do not change the thermostat for Summer or Winter
operation. If replacement is ever necessary, install
ONLY the correct type thermostat. Other designs may
result in unsatisfactory engine coolant (antifreeze)
performance, poor gas mileage, and increased emis-
sions.
Brake System
In order to assure brake system performance, all brake
system components should be inspected periodically.
Refer to the “Maintenance Schedule” for the proper
maintenance intervals.
WARNING!
Riding the brakes can lead to brake failure and
possibly a collision. Driving with your foot resting or
riding on the brake pedal can result in abnormally
(Continued)
704 MAINTAINING YOUR VEHICLE
Page 729 of 790
Cavity Cartridge Fuse Micro FuseDescription
F74 20 Amp Yellow
(Gas Engine &
1500 LD Diesel) / 10 Amp Red
(Cummins Diesel Engine) Brake Vacuum Pump Gas/Diesel – If Equipped
F75 10 Amp RedCoolant Temperature Valve Actuator
F76 10 Amp RedAntilock Brakes/Electronic Stability Control
F77 10 Amp Red Drivetrain Control Module/Front Axle Disconnect
Module
F78 10 Amp Red Engine Control Module / Electric Power Steering
F79 15 Amp Blue Clearance Lights
F80 10 Amp RedUniversal Garage Door Opener / Compass
F81 20 Amp YellowTrailer Tow Right Turn/Stop Lights
F82 10 Amp Red Steering Column Control Module/ Cruise Control
F84 15 Amp BlueSwitch Bank/Instrument Cluster
7
MAINTAINING YOUR VEHICLE 727
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U.S. Metric
Cooling System
3.6L Engine (We recommend you use MOPAR® Antifreeze/Coolant 10 Year/150,000
Mile Formula that meets the requirements of Chrysler Material Standard MS-12106.)14 Quarts 13 Liters
5.7L Engine – 1500 Models (We recommend you use MOPAR® Antifreeze/Coolant 10
Year/150,000 Mile Formula that meets the requirements of Chrysler Material Standard
MS-12106.)16 Quarts 15 Liters
5.7L Engine – 2500/3500 Models (We recommend you use MOPAR® Antifreeze/
Coolant 10 Year/150,000 Mile Formula that meets the requirements of Chrysler
Material Standard MS-12106.)
18.7 Quarts17.7 Liters
5.7L Engine – 2500/3500 Models w/Heavy Duty (We recommend you use
MOPAR® Antifreeze/Coolant 10 Year/150,000 Mile Formula that meets the re-
quirements of Chrysler Material Standard MS-12106.) 19.2 Quarts 18.2 Liters
6.4 Liter Engine – MOPAR® Antifreeze/Engine Coolant 10 Year/150,000 Mile For-
mula that meets the requirements of Chrysler Material Standard MS-12106. 18.7 Quarts 17.7 Liters
7
MAINTAINING YOUR VEHICLE 743
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U.S. Metric
6.4 Liter Engine – 2500/3500 Models w/Heavy Duty ( We recommend yo use
MOPAR® Antifreeze/Engine Coolant 10 Year/150,000 Mile Formula that meets the
requirements of Chrysler Material Standard MS-12106.19.2 Quarts 18.2 Liters
FLUIDS, LUBRICANTS AND GENUINE PARTS
Engine
ComponentFluid, Lubricant, or Genuine Part
Engine Coolant We recommend you use MOPAR® Antifreeze/Coolant 10 Year/150,000 Mile
Formula OAT (Organic Additive Technology).
Engine Oil – 5.7 We recommend you use API Certified SAE 5W-20 Engine Oil, meeting the
requirements of Chrysler Material Standard MS-6395 such as MOPAR®, Penn-
zoil®, and Shell Helix®. Refer to your engine oil filler cap for correct SAE grade.
744 MAINTAINING YOUR VEHICLE