INSTRUMENT CLUSTER
Warning Lights
- Low Fuel Warning Light
- Charging System Light**
- Oil Pressure WarningLight**
- Anti-Lock Brake (ABS)Light**
- Air Bag Warning Light**
- Electronic ThrottleControl (ETC) Light
- Engine TemperatureWarning Light
- Transmission TemperatureWarning Light
- Seat Belt Reminder Light
BRAKE- Brake Warning Light**
- Malfunction IndicatorLight (MIL)**
- SERV (Service) 4WDIndicator Light
- Low Coolant LevelIndicator Light
(See page 169 for more information.)
CONTROLS AT A GLANCE
8
EVIC Reconfigurable Screen Setup
The following settings allow you to change what information is displayed in the
instrument cluster as well as the location that information is displayed.
Digital Speedometer
• Press and release the UP or DOWN arrow button until the Digital display icon ishighlighted in the EVIC. Press and release the RIGHT arrow button to change the
display between km/h and mph.
Vehicle Info (Customer Information Features)
• Press and release the UP or DOWN button until the Vehicle Info icon is highlightedin the EVIC Display. Press and release the RIGHT or LEFT to scroll through the
following Vehicle Info submenus:• Tire Pressure Monitor System
• Air Suspension — If Equipped
• Coolant Temperature (Diesel Only)
• Transmission Temperature (ATX Only)
• Oil Temperature
• Oil Pressure
• Oil Life
• Fuel Filter Life (Diesel Only)
• Battery Voltage
• Exhaust Brake (Diesel Only)
• Turbo Boost (Diesel Only)
• Gauge Summary
• Coolant Temperature (Diesel Only)
• Transmission Temperature (ATX Only)
• Oil Temperature
• Oil Pressure
• Engine Hours
Trip A
• Press and release the UP or DOWN arrow button until the Trip A icon is highlighted in the EVIC. Press and hold the RIGHT arrow button to reset the Trip A information.
Trip B
• Press and release the UP or DOWN arrow button until the Trip B icon is highlightedin the EVIC. Press and hold the RIGHT arrow button to reset the Trip B information.
ELECTRONICS
118
DIESEL ENGINE BREAK-IN RECOMMENDATIONS
• The 3.0 turbocharged diesel engine does not require a break-in period due to itsconstruction. Normal operation is allowed, providing the following recommenda-
tions are followed:• Warm up the engine before placing it under load.
• Do not operate the engine at idle for prolonged periods.
• Use the appropriate transmission gear to prevent engine lugging.
• Observe vehicle oil pressure and temperature indicators.
• Check the coolant and oil levels frequently.
• Vary throttle position at highway speeds when carrying or towing significant
weight.
NOTE:
Light duty operation such as light trailer towing or no load operation will extend the
time before the engine is at full efficiency. Reduced fuel economy and power may be
seen at this time.
• The engine oil installed in the engine at the factory is a high-quality energy conserving type lubricant. Oil changes should be consistent with anticipated
climate conditions under which vehicle operations will occur. The recommended
viscosity and quality grades are shown under “FLUIDS AND CAPACITIES”, under
“MAINTAINING YOUR VEHICLE” in this User Guide. NON-DETERGENT OR
STRAIGHT MINERAL OILS MUST NEVER BE USED.
DIESEL ENGINE STARTING PROCEDURES
Normal Starting Procedure
1. Apply the parking brake.
2. Ensure the shift lever is in the PARK position.
3. Press and hold the brake pedal while pressing the ENGINE START/STOP button
once.
4. The system will take over and attempt to start the vehicle. If the vehicle fails to start, the starter will disengage automatically after 30 seconds.
5. If you wish to stop the cranking of the engine prior to the engine starting, press the button again.
6. Check that the oil pressure warning light has turned off.
7. Release the parking brake.
1500 3.0L DIESEL
145
DIESEL ENGINE BREAK-IN RECOMMENDATIONS
The Cummins®turbocharged diesel engine does not require a break-in period due to
its construction. Normal operation is allowed, providing the following recommenda-
tions are followed:
• Warm up the engine before placing it under load.
• Do not operate the engine at idle for prolonged periods.
• Use the appropriate transmission gear to prevent engine lugging.
• Observe vehicle oil pressure and temperature indicators.
• Check the coolant and oil levels frequently.
•
Vary throttle position at highway speeds when carrying or towing significant weight.
NOTE:
Light duty operation such as light trailer towing or no load operation will extend the
time before the engine is at full efficiency. Reduced fuel economy and power may be
seen at this time.
Because of the construction of the Cummins
®turbocharged diesel engine, engine
run-in is enhanced by loaded operating conditions which allow the engine parts to
achieve final finish and fit during the first 6,000 miles (10 000 km).
DIESEL ENGINE STARTING PROCEDURES
Engine Block Heater
For ambient temperatures below 0°F (-18°C), engine block heater usage is recom-
mended.
For ambient temperatures below –20°F (-29°C), engine block heater usage is required.
The engine block heater cord is routed under the hood to the right side and can be
located just behind the grille near the headlamp.
Connect the heater cord to a ground-fault interrupter protected 110–115 volt AC
electrical outlet with a grounded, three-wire extension cord.
NOTE:
The block heater will require 110 volts AC and 6.5 amps to activate the heater element.
The block heater must be plugged in at least one hour to have an adequate warming
effect on the coolant.
6.7L CUMMINS® DIESEL
155
- Malfunction Indicator Light (MIL)
The Malfunction Indicator Light (MIL) is part of an onboard diagnostic system called
OBD II that monitors engine and automatic transmission control systems. The light
will illuminate when the key is in the ON/RUN position before engine start. If the bulb
does not come on when turning the key from OFF to ON/RUN, have the condition
checked promptly.
Certain conditions, poor fuel quality, etc., may illuminate the light after engine start.
The vehicle should be serviced if the light stays on through several of your typical driving
cycles. In most situations, the vehicle will drive normally and will not require towing.
CAUTION!
Prolonged driving with the Malfunction Indicator Light (MIL) on could cause damage
to the engine control system. It also could affect fuel economy and driveability. If the
MIL is flashing, severe catalytic converter damage and power loss will soon occur.
Immediate service is required.
WARNING!
A malfunctioning catalytic converter, as referenced above, can reach higher tempera-
tures than in normal operating conditions. This can cause a fire if you drive slowly or
park over flammable substances such as dry plants, wood, cardboard, etc. This could
result in death or serious injury to the driver, occupants or others.
- Electronic Stability Control (ESC) OFF Indicator Light
The ESC OFF indicator will illuminate when the Electronic Stability Control (ESC) is
turned off.
- Charging System Light
This light shows the status of the electrical charging system. If the charging system light
remains on, it means that the vehicle is experiencing a problem with the charging
system.
We recommend you do not continue driving if the charging system light is on. Have
the vehicle serviced immediately.
- Oil Pressure Warning Light
This light indicates low engine oil pressure. If the light turns on while driving, stop
the vehicle and shut off the engine as soon as possible. A chime will sound for four
minutes when this light turns on.
We recommend you do not operate the vehicle or engine damage will occur. Have the
vehicle serviced immediately.
WHAT TO DO IN EMERGENCIES
172
•For 4x2 and 4x4 trucks, when changing a rear wheel, assemble the jack drive tube
to the jack and connect the drive tube to the extension tube. Place the jack under
the axle between the spring and the shock absorber with the drive tubes extending
to the rear.
• Connect the jack tube extension and wheel wrench.
NOTE:
If the bottle jack will not lower by turning the dial (thumbwheel) by hand, it may be
necessary to use the jack drive tube in order to lower the jack.
• By rotating the wheel wrench clockwise, raise the vehicle until the wheel just clears the surface.
• Remove the wheel nuts and pull the wheel off. On single rear-wheel (SRW) trucks, install the spare wheel and wheel nuts with the cone shaped end of the wheel nuts
toward the wheel. On 3500 dual rear-wheel models (DRW) the wheel nuts are a
two-piece assembly with a flat face. Lightly tighten the wheel nuts. To avoid the
risk of forcing the vehicle off the jack, do not fully tighten the wheel nuts until the
vehicle has been lowered.
• Using the lug wrench, finish tightening the wheel nuts using a crisscross pattern. The correct wheel nut tightness is 130 ft lbs (176 N·m) torque (1500 Series),
135 ft lbs (183 N·m) torque for 2500/3500 single-rear wheel (SRW) models, and
140 ft lbs (190 N·m) for 3500 dual rear-wheel models. If in doubt about the
correct tightness, have them checked with a torque wrench by your authorized
dealer or at a service station.
• Install the wheel center cap and remove the wheel blocks. Do not install chrome or aluminum wheel center caps on the spare wheel. This may result in cap damage.
• Lower the jack to its fully closed position. If the bottle jack will not lower by turning the dial (thumbwheel) by hand, it may be necessary to use the jack drive
tube in order to lower the jack. Stow the replaced tire, jack, and tools as previously
described.
• Adjust the tire pressure when possible.
NOTE:
Do not oil wheel studs. For chrome wheels, do not substitute with chrome plated
wheel nuts.
WHAT TO DO IN EMERGENCIES
183
Your authorized dealer will reset the oil change indicator message after completing
the scheduled oil change. If a scheduled oil change is performed by someone other than
your authorized dealer, the message can be reset by referring to the steps described
under “Instrument Cluster Warning Lights” in “What To Do In Emergencies” in this
guide or “Electronic Vehicle Information Center (EVIC)” in “Understanding Your
Instrument Panel” in your Owner’s Manual on the DVD for further information.
NOTE:
•1500 Models Only
Under no circumstances should oil change intervals exceed 10,000 miles (16,000 km)
or twelve months on 1500 trucks, whichever comes first.
•2500 – 3500 Models
Under no circumstances should oil change intervals exceed 8,000 miles (13,000 km)
or twelve months on 2500 – 3500 trucks, whichever comes first.
•Severe Duty All Models
Change Engine Oil at 4000 miles (6,500 km) if the vehicle is operated in a dusty and
off road environment. This type of vehicle use is considered Severe Duty
Once A Month Or Before A Long Trip:
• Check engine oil level
• Check windshield washer fluid level
• Check tire pressure and look for unusual wear or damage. Rotate tires at the first sign of irregular wear, even if it occurs before the oil indicator system turns on.
•
Check the fluid levels of the coolant reservoir, brake master cylinder, power steering
(2500/3500 Models Only) and automatic transmission (six-speed only) as needed
• Check function of all interior and exterior lights
Required Maintenance
Refer to the Maintenance Schedules on the following pages for required maintenance.
At Every Oil Change Interval As Indicated By Oil Change Indicator System:
• Change oil and filter.
• Rotate the tires. Rotate at the first sign of irregular wear, even if it occurs before the oil
indicator system turns on.
• Inspect battery and clean and tighten terminals as required.
• Inspect automatic transmission fluid if equipped with dipstick.
• Inspect brake pads, shoes, rotors, drums, hoses and park brake.
• Inspect engine cooling system protection and hoses.
• Inspect exhaust system.
• Inspect engine air cleaner if using in dusty or off-road conditions.
• Lube the front drive shaft fitting (2500/3500 (4x4) models only).
MAINTAINING YOUR VEHICLE
215
MAINTENANCE SCHEDULE — 1500 3.0L DIESEL ENGINE
Your vehicle is equipped with an automatic oil change indicator system. The oil
change indicator system will remind you that it is time to take your vehicle in for
scheduled maintenance.
Based on engine operation conditions, the oil change indicator message will
illuminate. This means that service is required for your vehicle. Operating conditions
such as frequent short-trips, trailer tow, extremely hot or cold ambient temperatures
will influence when the “Oil Change Required” message is displayed. Severe
Operating Conditions can cause the change oil message to illuminate as early as
3,500 miles (5,600 km) since last reset. Have your vehicle serviced as soon as
possible, within the next 500 miles (805 km).
Your authorized dealer will reset the oil change indicator message after completing
the scheduled oil change. If a scheduled oil change is performed by someone other than
your authorized dealer, the message can be reset by referring to the steps described
under “Instrument Cluster Warning Lights” in “What To Do In Emergencies” in this
guide or “Electronic Vehicle Information Center (EVIC)” in “Understanding Your
Instrument Panel” in your Owner’s Manual on the DVD for further information.
NOTE:
Under no circumstances should oil change intervals exceed 10,000 miles (16,000 km)
or twelve months, whichever comes first.
Once A Month Or Before A Long Trip:
• Check engine oil level
• Check windshield washer fluid level
• Check the tire inflation pressures and look for unusual wear or damage
•
Check the fluid levels of the coolant reservoir, brake master cylinder, power steering
and transmission as needed
• Check function of all interior and exterior lights
Required Maintenance
Refer to the Maintenance Schedules on the following pages for required maintenance.
At Every Oil Change Interval As Indicated By Oil Change Indicator System:
• Change oil and filter.
• Completely fill the Diesel Exhaust Fluid tank.
• Rotate the tires. Rotate at the first sign of irregular wear, even if it occurs before the oil
indicator system turns on.
• Inspect battery and clean and tighten terminals as required.
• Inspect automatic transmission fluid if equipped with dipstick.
• Inspect brake pads, shoes, rotors, drums, hoses and park brake.
• Inspect engine cooling system protection and hoses.
• Inspect exhaust system.
• Inspect engine air cleaner if using in dusty or off-road conditions.
MAINTAINING YOUR VEHICLE
219