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•A 12 Volt heater built into the fuel filter housing aids in
preventing fuel gelling. It is controlled by a built-in
thermostat.
• A Diesel Pre-Heat system both improves engine start-
ing and reduces the amount of white smoke generated
by a warming engine.
Normal Starting Procedure — Keyless
Enter-N-Go™
Observe the instrument panel cluster lights when starting
the engine.
NOTE: Normal starting of either a cold or a warm
engine is obtained without pumping or pressing the
accelerator pedal
1. Always apply the parking brake.
2. For vehicles equipped with an automatic transmis- sion, place the shift lever into the PARK position. 3. Press and hold the brake pedal while pressing the
ENGINE START/STOP button once.
NOTE: A delay of the start of up to five seconds is
possible under very cold conditions. The Wait to Start
telltale will be illuminated during the pre-heat process
and the start will commence upon the telltale going out.
CAUTION!
If the “Water in Fuel Indicator Light” remains on, DO
NOT START the engine before you drain the water
from the fuel filters to avoid engine damage. Refer to
“Maintenance Procedures/Draining Fuel/Water Sepa-
rator Filter” in “Maintaining Your Vehicle” for fur-
ther information.
4. The system will take over and attempt to start the vehicle. If the vehicle fails to start, the starter will
disengage automatically after 30 seconds.
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STARTING AND OPERATING 37
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DIESEL EXHAUST FLUID
Your vehicle is equipped with a Selective Catalytic Reduc-
tion system to meet the very stringent diesel emissions
standards required by the Environmental Protection
Agency. Selective Catalytic Reduction (SCR) is the first and
only technology in decades to be as good for the environ-
ment as it is good for business and vehicle performance.
The purpose of the SCR system is to reduce levels of NOx
(oxides of nitrogen emitted from engines) that are harm-
ful to our health and the environment to an almost
near-zero level. Small quantities of Diesel Exhaust Fluid
(DEF) are injected into the exhaust upstream of a catalyst
where, when vaporized, convert smog-forming nitrogen
oxides (NOx) into harmless nitrogen (N2) and water
vapor (H2O), two natural components of the air we
breathe. You can operate with the comfort that your
vehicle is contributing to a cleaner, healthier world
environment for this and generations to come.
System Overview
This vehicle is equipped with a Diesel Exhaust Fluid
(DEF) injection system and a Selective Catalytic Reduc-
tion (SCR) catalyst to meet the emission requirements.
The DEF injection system consists of the following com-
ponents:
•DEF tank
• DEF pump
• DEF injector
• Electronically-heated DEF lines
• NOx sensors
• Temperature sensors
• SCR catalyst
62 STARTING AND OPERATING
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CAUTION!
To avoid fuel spillage and overfilling, do not “top
off” the fuel tank after filling.
WARNING!
•Never have any smoking materials lit in or near the
vehicle when the fuel door is open or the tank is
being filled.
• Never add fuel when the engine is running. This is
in violation of most state and federal fire regula-
tions and may cause the “Malfunction Indicator
Light” to turn on.
• A fire may result if fuel is pumped into a portable
container that is inside of a vehicle. You could be
burned. Always place fuel containers on the
ground while filling.
Avoid Using Contaminated Fuel
Fuel that is contaminated by water or dirt can cause
severe damage to the engine fuel system. Proper main-
tenance of the engine fuel filter and fuel tank is essential.
Refer to “Maintenance Procedures” in “Maintaining Your
Vehicle” for further information.
Bulk Fuel Storage — Diesel Fuel
If you store quantities of fuel, good maintenance of the
stored fuel is also essential. Fuel contaminated with
water will promote the growth of “microbes.” These
microbes form “slime” that will clog the fuel filtration
system and lines. Drain condensation from the supply
tank and change the line filter on a regular basis.
NOTE: When a diesel engine is allowed to run out of
fuel, air is pulled into the fuel system.
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2. Insert DEF fill adapter/nozzle into DEF fill inlet.NOTE:
•
The DEF gauge may take up to five seconds to updateafter adding a gallon or more of Diesel Exhaust Fluid
(DEF) to the DEF tank. If you have a fault related to
the DEF system, the gauge may not update to the new
level. See your authorized dealer for service.
• The DEF gauge may also not immediately update after
a refill if the temperature of the DEF fluid is below
12°F (-11°C). The DEF line heater will possibly warm
up the DEF fluid and allow the gauge to update after
a period of run time. Under very cold conditions, it is
possible that the gauge may not reflect the new fill
level for several drives.
CAUTION!
• To avoid DEF spillage, and possible damage to the
DEF tank from overfilling, do not “top off” the DEF
tank after filling.
• DO NOT OVERFILL. DEF will freeze below 12ºF
(-11ºC). The DEF system is designed to work in
temperatures below the DEF freezing point, how-
ever, if the tank is overfilled and freezes, the
system could be damaged.
• When DEF is spilled, clean the area immediately
with water or use an absorbent material to soak up
and spills on the ground.
• Do not attempt to start your engine if DEF is
accidentally added to the diesel fuel tank as it can
result in severe damage to your engine, including
but not limited to failure of the fuel pump and
injectors.
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STARTING AND OPERATING 69
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If more than two ounces or 60 milliliters of fuel have been
drained, follow the directions for “Priming If The Engine
Has Run Out Of Fuel.”
Underbody Mounted Fuel Filter Replacement
NOTE:Using a fuel filter that does not meet the manu-
facturer’s filtration and water separating requirements
can severely impact fuel system life and reliability.
CAUTION!
• Diesel fuel will damage blacktop paving surfaces.
Drain the filter into an appropriate container.
• Do not prefill the fuel filter when installing a new
fuel filter. There is a possibility debris could be
introduced into the fuel filter during this action. It
is best to install the filter dry and allow the in-tank
lift pump to prime the fuel system.
1 — Fuel Filter Access
2 — Water in Fuel Drain
1. Ensure engine is turned off.
2. Place drain pan under the fuel filter assembly.
Fuel Filter Assembly
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3. Open the water drain valve, and let any accumulatedwater drain.
4. Close the water drain valve.
5. Remove using a socket. Rotate counterclockwise for removal. Remove used o-ring and discard it.
6. Remove the used filter cartridge from the housing and dispose of according to your local regulations.
7. Wipe clean the sealing surfaces of the lid and housing.
8. Install new o-ring back into ring groove on the filter housing and lubricate with clean engine oil.
9. Repeat steps 5 through 8 to service second filter in fuel filter assembly.
NOTE: WIF (Water In Fuel) sensor is re-usable. Service
kit comes with new o-ring for filter canister and WIF
sensor.Priming If The Engine Has Run Out Of Fuel
WARNING!
Do not open the high pressure fuel system with the
engine running. Engine operation causes high fuel
pressure. High pressure fuel spray can cause serious
injury or death.
1. Add a substantial amount of fuel to the tank, approxi- mately 2 to 5 gal (8L to 19L).
2. Press ignition switch twice without your foot on brake to put vehicle in Run position. This will activate the in
tank fuel pump for approximately 30 seconds. Repeat
this process twice.
3. Start the engine using the “Normal Starting” proce- dure. Refer to “Starting Procedures” in “Starting and
Operating” for further information.
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MAINTAINING YOUR VEHICLE 81